Vehicle Lighting Module With Split Diffuser for Glare-Free Port Illumination

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Solution Overview

Problem

Charging and tank recesses in vehicles, especially hybrid or electric vehicles, lack effective illumination in poorly lit environments, leading to difficulties in locating charging connectors and tank openings, and existing solutions often cause glare or require extensive design space.

Innovation Solution

A compact illumination module with a modular design, featuring a light source support, housing, and a light diffuser with separate outlet regions for direct illumination and signal lighting, which can be optically coupled to the housing to provide focused illumination without glare and indicate operational states or hazards.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If light sources are arranged around the charging connector to illuminate it, then the charging connector becomes visible, but glare is caused to the operator

Engineering Contradiction:
Improveillumination of charging connectorVSAvoidglare to operator
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The light diffuser is segmented into multiple light outlet regions (first light outlet region for direct illumination, second light outlet region for signal light) that spatially separate different light functions, allowing direct illumination without glare while providing signal indication

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the light diffuser have different optical properties - the first light outlet region provides direct illumination with specific angular distribution, while the second light outlet region provides signal light with different characteristics, optimizing each region for its specific function

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If multiple light sources are arranged to provide adequate illumination, then the charging connector is well-lit, but the design space required increases

Engineering Contradiction:
Improveillumination of charging connectorVSAvoiddesign space
Core Design Contradiction:
Illumination intensityVSArea of stationary object

Solution Approach 1:

Multiple light sources are merged into a single illumination module that integrates the light source support, housing, and light diffuser with multiple light outlet regions, consolidating what would require extensive design space into a compact unit

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The illumination module serves multiple functions simultaneously - providing direct illumination for locating the charging connector, providing signal light for operational status indication, and maintaining a compact design - making it a multi-functional solution that replaces what would otherwise require multiple separate components

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If a tailgate is added to protect the charging port, then protection against dirt and water is improved, but the device complexity increases

Engineering Contradiction:
Improveprotection of charging portVSAvoidstructure of charging recess
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The illumination module is designed to be integrated into the charging recess closure element and serves multiple functions - illumination, signal indication, and potential sealing/protection functions - reducing the need for separate tailgate components while maintaining protection

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The illumination module effectively highlights vehicle components, reduces glare, and provides clear visual signals about operational states or hazards, enhancing usability and safety in low-light conditions while maintaining a compact and cost-effective design.

Implementation Method 1

a light diffuser (6) which is optically coupled to the light outlet region (5) of the housing (4), in particular in an interchangeable manner

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

via which light emitted by the at least one light source can be decoupled from the housing (4)

Methodology Applied
Scientific EffectScattering: Scattering

Data Source

PatentUS20240116433A1Lighting module for a vehicle component and vehicle component with a lighting module
Publication Date: 2024.04.11 ILLINOIS TOOL WORKS INC
  • US20240116433A1 patent drawing
  • US20240116433A1 patent drawing
  • US20240116433A1 patent drawing

AI summary

An illumination module for highlighting a region of a vehicle component, such as a charging or tank recess or a handle assembly, includes a light source support having at least one light source and a housing, in which the light source support with the at least one light source is received. The housing includes a light outlet region, via which light can be decoupled from the housing. The illumination module further includes a light diffuser optically coupled to the light outlet region of the housing, which diffuser includes a first light outlet region, via which light can be decoupled for direct illumination or highlighting of the region of the vehicle component and which includes a second light outlet region, which is spatially separated from the first light outlet region via which signal light can be decoupled.