Vehicle Load Prediction via External Object Classification

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Solution Overview

Problem

Existing vehicle weight measurement systems require physical sensors inside the vehicle and can only measure loads on a local portion, failing to accurately assess the overall load capacity for transporting objects, including passengers and cargo, which can lead to overloading and inefficient operations.

Innovation Solution

A method using vehicle sensors to detect and classify objects outside the vehicle, predicting the load based on classification, user data, and sensor data such as images, LIDAR, and weight sensors, allowing for the actuation of vehicle components to manage the load and communicate with users about capacity limitations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If physical sensors are placed inside the vehicle to measure load, then local load measurement is achieved, but the system cannot accurately assess overall load capacity for transporting objects

Engineering Contradiction:
Improveload measurement accuracyVSAvoidoverall load capacity assessment
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The system divides the load assessment task into multiple components: external object detection (identifying what is being transported), object classification (categorizing objects by type and estimated weight), and integration with vehicle sensor data. This segmentation allows the system to infer overall load capacity without requiring comprehensive physical sensors throughout the vehicle interior.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system introduces an intermediary classification process that bridges the gap between external object detection and load measurement. By classifying objects based on visual characteristics and using this classification to estimate weight, the system mediates between what can be externally observed and what is needed for accurate load assessment.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If sensors measure load on a local portion of the vehicle, then sensor placement is simple, but the system fails to measure total vehicle load including passengers and cargo

Engineering Contradiction:
Improvesensor placement simplicityVSAvoidtotal vehicle load
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The system makes the vehicle's sensor system multi-functional by using existing sensors (weight sensors, suspension sensors) for both their original purposes and for contributing to overall load assessment. Additionally, the external object detection system serves multiple functions: identifying objects, classifying them, and estimating their weights, all without requiring separate dedicated sensors for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system performs preliminary object detection and classification before the objects are loaded into the vehicle. This allows the system to know in advance what objects will be transported, their estimated weights, and categorize them accordingly, enabling proactive load management rather than reactive measurement after loading.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If multiple sensors are used to detect objects outside the vehicle, then object detection accuracy improves, but system complexity increases

Engineering Contradiction:
Improveobject detection accuracyVSAvoidsensor integration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system merges multiple data sources into a unified object detection and classification framework. By combining data from weight sensors, suspension sensors, and external detection systems, the system achieves comprehensive load assessment through integration rather than through multiple independent complex subsystems. The classification system serves as a unifying layer that processes information from various sources.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate prediction of vehicle load capacity, preventing overloading and optimizing vehicle operations by integrating external object detection and classification with user data for informed decision-making.

Implementation Method 1

vehicle sensors to detect and classify objects outside the vehicle, predicting the load based on classification, user data, and sensor data such as images, LIDAR, and weight sensors

Methodology Applied
Scientific EffectLIDAR: LIDAR

Data Source

PatentUS10875496B2Vehicle load prediction
Publication Date: 2020.12.29 FORD GLOBAL TECH LLC
  • US10875496B2 patent drawing
  • US10875496B2 patent drawing
  • US10875496B2 patent drawing

AI summary

An object outside of a vehicle can be detected with vehicle sensor data. A load for the vehicle can be predicted at least in part based on classifying the object. A vehicle component can be actuated based on the predicted load.