Vehicle Loading Control Unit for Departure Time Management

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Solution Overview

Problem

Current loading and offloading processes for vehicles, such as vessels and trains, are time-critical and costly, with delays increasing operational expenses due to high capital expenditures associated with vessel laytime at quays and railway depots, necessitating improved management to meet target departure times and optimize capacity utilization.

Innovation Solution

A computer-implemented method and control unit system that obtains information on vehicles to be loaded/offloaded, their target departure times, and capacities, initiates loading/offloading, receives real-time data, and determines if the process will be completed before, at, or after the target time, using historical data and AI algorithms to provide timely adjustments and optimize asset utilization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If real-time monitoring and prediction systems are implemented to improve loading/offloading time management, then the accuracy of time estimation and ability to take countermeasures is improved, but the device complexity and implementation cost increase

Engineering Contradiction:
Improvetime estimation accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system continuously receives real-time data from loading/offloading assets about the amount of goods processed, compares this against the target time and historical patterns, and provides feedback predictions about whether the target will be met. This closed-loop feedback mechanism enables accurate time estimation by constantly monitoring actual progress versus planned progress.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary analysis of historical loading/offloading information and real-time data to predict potential delays before they occur. By identifying trends and patterns in advance, the system can estimate time requirements and alert operators to take countermeasures before the actual loading/offloading process completes, rather than waiting for the outcome.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If more loading and offloading assets are deployed to increase processing capacity, then the number of vehicles that can be processed increases, but the capital expenditure and operational costs increase

Engineering Contradiction:
Improvevehicle processing capacityVSAvoidcapital expenditure
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The system dynamically adjusts the utilization of existing loading/offloading assets based on real-time monitoring and predictions. By optimizing the operation schedules, speed, and coordination of available assets, the system maximizes their productivity without requiring additional capital investment in new equipment.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters such as the rate of loading/offloading, the timing of operations, and the allocation of assets to different vehicles based on real-time conditions and historical data. These parameter optimizations enable existing assets to process more vehicles within the same time frame, effectively increasing capacity without increasing the quantity of physical assets.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If the target time for vehicle departure is strictly maintained to reduce costs, then the operational expenses decrease, but the flexibility to handle variations in loading/offloading speed is reduced

Engineering Contradiction:
Improveoperational costVSAvoidschedule flexibility
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The system provides continuous feedback about the actual progress of loading/offloading operations compared to the target schedule. This enables dynamic adjustment of operational parameters during the process to ensure the target time is met, while also allowing operators to understand the reasons for deviations and make informed decisions about whether to accelerate or delay operations.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system allows for partial flexibility in the loading/offloading process by identifying which phases or assets can be optimized without affecting the overall target time. By applying excessive action (accelerated loading) only where and when needed based on real-time predictions, the system maintains schedule adherence while adapting to variations in operational conditions.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS20240104497A1Method and control unit for managing loading and/or offloading of a vehicle
Publication Date: 2024.03.28 VOLVO TRUCK CORP
  • US20240104497A1 patent drawing
  • US20240104497A1 patent drawing
  • US20240104497A1 patent drawing

AI summary

A control unit manage loading and/or offloading of a vehicle. The control unit obtains information indicating one or more of: which vehicle that is to be loaded and/or offloaded, a target time for vehicle departure and a vehicle capacity. The control unit initiates loading and/or offloading of goods using assets. The control unit receives real-time information about an amount of goods that has been loaded and/or offloaded to and/or from the assets. The control unit determines, based on the real-time information, that the loading and/or offloading of the vehicle will be finished before, at or after the target time for vehicle departure. The control unit provides information indicating that the loading and/or offloading will be finished before or after the target time.