Vehicle Lower Section Battery Protection Framework

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing vehicle lower section structures lack adequate framework members around batteries, leading to potential deformation during collisions, which can cause contact between the deformed body and the battery.

Innovation Solution

A vehicle lower section structure featuring a pair of rear side-members, first and second cross-members, and a reinforcement member that surround the battery, distributing collision loads to prevent deformation and reduce the likelihood of battery contact during collisions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If no framework member is provided around the battery, then device complexity is reduced, but battery protection against deformation during collision deteriorates

Engineering Contradiction:
Improveframework member configurationVSAvoidbattery deformation prevention
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The framework is divided into multiple discrete members (pair of rear side-members, first cross-member, second cross-member) that are strategically positioned around the battery. This segmentation allows each member to independently contribute to battery protection while maintaining overall structural efficiency and avoiding excessive complexity.

Inventive Principle:
Principle #1Segmentation

2Reliability

If framework members surround the battery, then battery deformation is suppressed, but device complexity increases

Engineering Contradiction:
Improvebattery deformation preventionVSAvoidframework member configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Multiple framework members (rear side-members and cross-members) are merged into a unified structural arrangement that collectively surrounds the battery. This merging creates an integrated protective cage that suppresses battery deformation while optimizing the overall complexity by having members work together rather than as separate redundant systems.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10486515B2Vehicle lower section structure
Publication Date: 2019.11.26 TOYOTA JIDOSHA KK
  • US10486515B2 patent drawing
  • US10486515B2 patent drawing
  • US10486515B2 patent drawing

AI summary

A vehicle lower section structure includes: a pair of rear side-members that is disposed in a vehicle lower section so as to be separated from each other in a vehicle width direction, and that are extending in a vehicle front-rear direction; a first cross-member extending in the vehicle width direction, to which the rear side-members joined; a second cross-member extending in the vehicle width direction at the rear of the first cross-member in the vehicle front-rear direction, to which the rear side-members joined; and a battery that is housed in a housing section surrounded by the rear side-members, the first cross-member, and the second cross-member, at least part of the battery overlapping with the rear side-members when viewed along the vehicle width direction, and at least part of the battery overlapping with the first cross-member and the second cross-member when viewed along the vehicle front-rear direction.