Graphical Model for Vehicle Maintenance Logistics Planning

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Solution Overview

Problem

Aircraft maintenance resource allocation is often inaccurate, leading to resource shortages or surpluses, which can delay maintenance or incur additional costs, and scheduling challenges arise due to time-limited scenarios and changing mission objectives during active missions.

Innovation Solution

A computing system generates a graphical model of locations, vehicles, and maintenance resources, computing a logistic plan that assigns resources to minimize or maximize a maintenance plan objective function while ensuring the assignment satisfies vulnerability assessment constraints, iteratively updating the plan to account for resource availability and potential disruptions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If maintenance resources are allocated to multiple locations, then vehicle operability is improved, but resource assignment complexity increases

Engineering Contradiction:
Improvevehicle operabilityVSAvoidresource assignment complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system segments the maintenance resource allocation problem into discrete graphical model components representing locations, vehicles, and resources. Each element is modeled as a separate node or entity in the graphical representation, allowing complex multi-location assignments to be broken down into manageable segments that can be optimized independently and then integrated.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a computational intermediary system that processes the complex resource assignment problem. This intermediary computes optimal assignments by evaluating multiple constraints and objectives, transforming the complex decision-making process into a systematic computation that resolves the contradiction between achieving high vehicle operability and managing resource assignment complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If maintenance resources are oversupplied to ensure availability, then vehicle operability is improved, but resource allocation cost increases

Engineering Contradiction:
Improvevehicle operabilityVSAvoidresource allocation cost
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The system performs preliminary computation of optimal resource assignments before maintenance operations begin. By pre-calculating the precise resource allocation needed based on vehicle schedules, maintenance requirements, and location demands, the system avoids both oversupply and undersupply, optimizing the quantity of resources allocated to achieve vehicle operability without unnecessary cost.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent dynamically adjusts resource allocation parameters based on changing conditions such as vehicle health status, maintenance urgency, and location-specific demands. This parameter optimization allows the system to allocate the minimum necessary resources to maintain vehicle operability, avoiding the cost of static oversupply while ensuring resources are available when needed.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If maintenance scheduling is optimized for mission objectives, then mission success probability is improved, but scheduling complexity increases

Engineering Contradiction:
Improvemission success probabilityVSAvoidscheduling complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The maintenance scheduling system is designed to be dynamic rather than static. It continuously adapts to changing mission objectives, vehicle conditions, and resource availability by recomputing optimal schedules. This dynamic approach allows the system to optimize for mission success probability while managing scheduling complexity through systematic recomputation rather than complex manual planning.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates feedback mechanisms that monitor vehicle health data, maintenance status, and mission requirements in real-time. This feedback informs the scheduling optimization process, allowing the system to adjust maintenance plans to maximize mission success probability while keeping scheduling complexity manageable through data-driven decision-making rather than complex heuristic rules.

Inventive Principle:
Principle #23Feedback

4Reliability

If vulnerability assessment constraints are enforced, then resource assignment robustness is improved, but logistic plan flexibility decreases

Engineering Contradiction:
Improveresource assignment robustnessVSAvoidlogistic plan flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The system applies vulnerability assessment constraints partially rather than universally to all resource assignments. By identifying and enforcing constraints only where critical vulnerabilities exist, the system achieves robustness in key areas while maintaining flexibility in less critical assignments. This selective application of constraints resolves the contradiction between robustness and flexibility.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The patent applies different levels of vulnerability assessment enforcement to different locations, vehicles, or resource types based on their specific risk profiles. Critical assets or locations receive stricter constraint enforcement for robustness, while less critical elements maintain greater flexibility. This localized quality approach allows the logistic plan to be both robust where needed and flexible where appropriate.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20250021943A1Generating vehicle logistic plan and maintenance plan with graphical model
Publication Date: 2025.01.16 THE BOEING CO
  • US20250021943A1 patent drawing
  • US20250021943A1 patent drawing
  • US20250021943A1 patent drawing

AI summary

A computing system including one or more processing devices configured to generate a graphical model of locations, vehicles, and vehicle maintenance resources. The processing devices receive vehicle health signal data and maintenance event data. The processing devices compute a logistic plan based on the graphical model. The logistic plan includes an assignment of the vehicles and resources among the locations. Computing the logistic plan includes determining that the assignment satisfies a vulnerability assessment constraint. Over a plurality of maintenance plan generating iterations, the processing devices compute a maintenance plan for the vehicles that minimizes or maximizes a maintenance plan objective function. Each of the iterations includes computing the maintenance plan based on the vehicle health signal data, the maintenance event data, and the logistic plan, and modifying the logistic plan if performing the maintenance plan would violate the vulnerability assessment constraint. The processing devices output the logistic and maintenance plans.