Vehicle Mass and Drag Determination via Accelerometer

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Solution Overview

Problem

Modern vehicles face challenges in dynamically determining their mass and other characteristics without adding additional sensors, leading to sub-optimal powertrain control due to the use of constant mass values, which increases complexity and cost.

Innovation Solution

The system utilizes a vehicle's accelerometer to calculate mass, drag force coefficients, and driving surface inclination using existing sensors and torque models, eliminating the need for specialized sensors by measuring longitudinal acceleration and drive force, and applying methods like least squares regression to determine these values.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If additional mass detection sensors are installed to dynamically measure vehicle mass, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvevehicle mass measurementVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The accelerometer, originally designed for measuring longitudinal acceleration, is repurposed to also determine vehicle mass by analyzing acceleration patterns during coastdown events. This multi-functional use of existing hardware eliminates the need for dedicated mass sensors while providing dynamic mass measurement capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The vehicle's existing accelerometer serves dual purposes: its primary function for acceleration measurement and an additional function for mass determination. The system uses the accelerometer's own measurements during coastdown events to calculate mass, allowing the single sensor to service multiple measurement needs without requiring additional specialized sensors.

Inventive Principle:
Principle #25Self-service

2Manufacturing precision

If additional mass detection sensors are installed to dynamically measure vehicle mass, then powertrain control accuracy is improved, but manufacturing cost increases

Engineering Contradiction:
Improvepowertrain control accuracyVSAvoidvehicle manufacturing cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The accelerometer performs both its original acceleration measurement function and an additional mass measurement function, eliminating the need for separate mass detection sensors and reducing overall sensor system cost while maintaining powertrain control accuracy.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system determines mass by analyzing changes in acceleration parameters during coastdown events rather than using direct mass measurement sensors. This parameter-based indirect measurement approach reduces hardware costs while providing the necessary mass data for accurate powertrain control.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If a constant mass value is used for powertrain calculations, then device complexity is reduced, but powertrain control performance deteriorates

Engineering Contradiction:
Improvemass measurement systemVSAvoidpowertrain control efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The system transitions from using a static constant mass value to dynamically determining mass through coastdown events. The accelerometer continuously monitors acceleration during coastdown, and the system updates mass calculations as needed, allowing the mass parameter to adapt dynamically to actual vehicle loading conditions while using only existing sensors.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses feedback from the accelerometer during coastdown events to continuously update the vehicle mass estimate. This feedback mechanism allows the powertrain control system to adapt to changing vehicle mass conditions without requiring additional sensors or complex hardware modifications.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for dynamic and accurate determination of vehicle mass and other characteristics, enhancing powertrain control efficiency without increasing vehicle complexity or cost, and can be integrated into existing vehicle systems.

Implementation Method 1

The vehicle's mass, drag force coefficients and inclination are determined using signals input from the vehicle's accelerometer

Methodology Applied
Scientific EffectAccelerometer measurement: Accelerometer

Data Source

PatentUS9395233B2Mass, drag coefficient and inclination determination using accelerometer sensor
Publication Date: 2016.07.19 FCA US LLC
  • US9395233B2 patent drawing
  • US9395233B2 patent drawing
  • US9395233B2 patent drawing

AI summary

A method and system of determining a vehicle's driving characteristics such as the vehicle mass, drag force coefficients and driving surface inclination. The vehicle's mass, drag force coefficients and inclination are determined using signals input from the vehicle's accelerometer.