Vehicle Mass and Road Grade Estimation via Uncertainty Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing methods for estimating vehicle mass and road grade during operation are inadequate, impacting fuel economy and drivability, and lack precision and reliability.

Innovation Solution

A vehicle system that uses a controller to estimate vehicle mass and road grade by integrating sensor data, including engine torque, power loss, and navigation information, with uncertainty calculations to adjust engine output and speed, employing modules like vehicle mass estimation, power loss estimation, and road load variance estimation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If vehicle mass and road grade are estimated using existing methods, then fuel economy and drivability are impacted, but the estimation accuracy and reliability are insufficient

Engineering Contradiction:
Improvevehicle mass and road grade estimation accuracyVSAvoidestimation reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The system continuously monitors vehicle operation parameters and updates mass and road grade estimates in real-time based on feedback from vehicle dynamics. The controller compares estimated values with actual vehicle behavior and adjusts estimates accordingly, improving both accuracy and reliability through closed-loop feedback control.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically changes estimation parameters based on operating conditions. Different estimation algorithms and weightings are applied depending on vehicle speed, acceleration, and load conditions, allowing the system to adapt to varying scenarios and improve estimation reliability across different operating ranges.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If real-time vehicle mass and road grade estimation is implemented, then fuel efficiency and drivability improve, but system complexity increases

Engineering Contradiction:
Improvefuel efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The control module serves multiple functions: it manages engine operation, performs vehicle mass estimation, determines road grade, and controls transmission shifting. By consolidating these functions into a single multi-functional controller, the system achieves improved fuel efficiency without proportionally increasing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses existing sensor data from the vehicle's normal operation (acceleration, speed, engine torque) to perform mass and road grade estimation without requiring additional dedicated sensors or complex hardware infrastructure. The vehicle's own operational data serves the dual purpose of control and estimation.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If uncertainty evaluation is performed on vehicle mass estimate, then road grade estimation accuracy improves, but computational requirements increase

Engineering Contradiction:
Improveroad grade estimation accuracyVSAvoidcomputational power
Core Design Contradiction:
Measurement precisionVSPower

Solution Approach 1:

The system performs uncertainty evaluation selectively rather than continuously. Road grade estimation is initiated only when vehicle operating conditions are suitable (e.g., during coasting or specific acceleration patterns), and uncertainty thresholds are used to determine when estimation is necessary, reducing unnecessary computational overhead while maintaining accuracy when needed.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS9725093B2Vehicle controls including dynamic vehicle mass and road grade estimation during vehicle operation
Publication Date: 2017.08.08 CUMMINS INC
  • US9725093B2 patent drawing
  • US9725093B2 patent drawing
  • US9725093B2 patent drawing

AI summary

Apparatuses, methods and systems including dynamic estimations of vehicle mass and road grade estimation are disclosed. One exemplary embodiment is a method including operating a vehicle system to propel a vehicle, determining with a controller a vehicle mass estimate and an uncertainty of the vehicle mass estimate, evaluating with the controller the uncertainty of the vehicle mass estimate relative to at least one criterion, if the uncertainty of the vehicle mass estimate satisfies the criterion, determining with the controller a road grade estimate, and controlling with the controller utilizing the road grade estimate at least one of a vehicle speed and an engine output.