Vehicle Measurement Base Using Optical Reference Systems

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Solution Overview

Problem

Current vehicle measurement systems face challenges in accurately determining the relative position and alignment between the left and right sides of a vehicle due to the need for mechanical connections and high accuracy requirements, leading to bulky and expensive setups.

Innovation Solution

The implementation of a measuring station with at least two pedestals, each equipped with a reference system that uses optical measurement targets and imaging systems to determine the spatial relationship between wheels and pedestals, allowing for reduced space requirements and improved accuracy without the need for extensive mechanical connections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If mechanical connections and calibrated mechanics are used to determine cross-referencing with six degrees of freedom, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvecross-referencing accuracyVSAvoidmechanical connection complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical connection systems with optical reference systems. Instead of using mechanical linkages and calibrated mechanics to establish spatial relationships between measurement stations, the invention uses optical fields and reference targets that can be detected by imaging systems. This substitution eliminates the need for physical mechanical connections while maintaining the ability to determine six degrees of freedom with high precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses optical copies and imaging of reference targets to establish spatial relationships. Rather than requiring direct mechanical connections between measurement stations, the system creates optical representations (images) of reference targets and uses these copies to calculate spatial positions and orientations. This allows cross-referencing to be performed through image processing and coordinate transformation rather than through complex mechanical linkages.

Inventive Principle:
Principle #26Copying

2Reliability

If mechanical connections are used to ensure stability against thermal and mechanical changes, then reliability is improved, but device complexity and bulk increase

Engineering Contradiction:
Improvestability against thermal and mechanical changesVSAvoidmechanical structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces stability-dependent mechanical connections with optical reference systems that are inherently more stable. Optical reference targets and imaging systems are not affected by thermal expansion or mechanical settling in the same way mechanical linkages are. The optical field maintains its geometric relationships regardless of thermal or mechanical changes to the supporting structure, providing inherent stability without requiring complex compensation mechanisms.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent transitions from measuring stability in mechanical dimensions to using optical field dimensions. By establishing reference relationships through optical paths rather than mechanical connections, the system achieves stability in a different dimensional space where thermal and mechanical disturbances have less impact. The optical reference system maintains its integrity even when the physical support structure experiences thermal or mechanical changes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Area of stationary object

If optical systems with imaging systems are used to determine spatial relationships, then device footprint is reduced, but measurement precision requirements increase

Engineering Contradiction:
Improvemeasurement equipment footprintVSAvoidspatial position determination accuracy
Core Design Contradiction:
Area of stationary objectVSMeasurement precision

Solution Approach 1:

The patent uses optical imaging to create copies of reference targets, allowing spatial relationships to be determined through image analysis rather than direct physical measurement. The imaging systems capture optical representations of reference targets and use coordinate transformation to calculate precise spatial positions. This approach enables high-precision measurement without requiring large physical distances or complex mechanical measurement apparatus.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent replaces mechanical measurement systems with optical imaging systems. Instead of using physical rulers, calipers, or mechanical gauges that require significant space and manual operation, the invention uses cameras and image processing to automatically determine spatial relationships. This substitution dramatically reduces the equipment footprint while maintaining or improving measurement precision through automated image analysis and coordinate transformation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution simplifies the referencing process, reduces the footprint of measurement equipment, and enhances accuracy by using optical systems to determine wheel alignment with respect to pedestals, ensuring reliable and precise vehicle measurements.

Implementation Method 1

each of which has an optical imaging system whose imaging direction is directed towards the other reference system

Methodology Applied
Scientific EffectOptical imaging: Photography

Data Source

PatentEP3631351B1Base for measuring a vehicle with a reference system
Publication Date: 2021.07.21 BEISSBARTH GMBH
  • EP3631351B1 patent drawingFigure 1~2
  • EP3631351B1 patent drawingFigure 3~4
  • EP3631351B1 patent drawingFigure 5

AI summary

A reference system (8a, 8b) is attachable to a base (6a, 6a), for example a rotary and/or sliding plate, and embodied to determine the spatial position of the base (6a, 6a) in relation to at least one further base (6a, 6a). Embodiments of the invention also comprise a base (6a, 6a) with such a reference system (8a, 8a), a measuring space (2) measuring a vehicle with such a base (6a, 6a) and a method for measuring a vehicle.