Vehicle Microgrid Outlet Panel Adaptability

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Solution Overview

Problem

Electrified vehicles have limited flexibility in providing power to external devices due to predefined 12-Volt outlets, which are not compatible with various power configurations, restricting the range of devices that can receive power.

Innovation Solution

A vehicle system with an inverter and interchangeable outlet panels, where a controller adjusts voltage and frequency outputs to match the specifications of the installed outlet panel, allowing for multiple power inputs and current limits, and includes features for circuit breaker reset and ground fault interrupter management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If predefined 12-Volt outlets are used in electrified vehicles, then the power provision to external devices is simple and reliable, but the flexibility and compatibility with various power configurations are limited

Engineering Contradiction:
Improvecompatibility with various power configurationsVSAvoidoutlet panel system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The outlet panel is divided into interchangeable modules, each designed for specific power configurations (e.g., 120V AC, 240V AC, DC outlets). This segmentation allows the system to provide only the specific power configuration needed for each external device, improving compatibility without requiring the complete system to be complex

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The outlet panel system is designed with universal mounting interfaces and a common controller that can work with multiple types of outlet panels. This multi-functionality allows a single base system to support various power configurations by simply swapping panels, thereby improving adaptability without proportionally increasing overall system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If interchangeable outlet panels with multiple power specifications are implemented, then the versatility and adaptability to different devices are improved, but the control and management complexity increases

Engineering Contradiction:
Improvesupport for multiple power specificationsVSAvoidpanel replacement and system management
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The outlet panel system incorporates self-identification capabilities where each panel automatically communicates its power specifications to the controller upon insertion. The system automatically configures itself based on the detected panel type, eliminating the need for manual setup or complex user intervention during panel replacement

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The controller continuously monitors the status of the connected outlet panel and automatically adjusts system parameters based on feedback from the panel's identification circuits. This closed-loop feedback mechanism simplifies operation by handling configuration automatically, reducing the burden on users despite the system's ability to support multiple power specifications

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If the inverter dynamically adjusts voltage and frequency outputs to match outlet panel specifications, then the compatibility with different devices is improved, but the control system complexity and response time requirements increase

Engineering Contradiction:
Improvevoltage and frequency matching capabilityVSAvoidcontroller programming complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The inverter is designed to dynamically change its output parameters (voltage, frequency, current) based on the detected outlet panel specifications. This parameter adaptability allows the system to match different device requirements automatically, improving compatibility while the underlying complexity is managed through standardized parameter sets corresponding to common power configurations

Inventive Principle:
Principle #35Parameter changes

4Reliability

If safety features such as circuit breakers and ground fault interrupters are integrated into outlet panels, then the safety and reliability are improved, but the device complexity and cost increase

Engineering Contradiction:
Improvesafety protection capabilityVSAvoidoutlet panel circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Safety features including circuit breakers and ground fault interrupters are integrated directly into the outlet panel assembly rather than being separate components. This merging consolidates multiple functions into a single modular unit, improving reliability through comprehensive safety protection while managing complexity by containing these features within the replaceable panel rather than the main system

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11084393B2Vehicle microgrid plug and play power outlet panel
Publication Date: 2021.08.10 FORD GLOBAL TECH LLC
  • US11084393B2 patent drawing
  • US11084393B2 patent drawing
  • US11084393B2 patent drawing

AI summary

A vehicle system includes a controller programmed to receive power outlet data from an interchangeable outlet panel via a communication channel and operate an inverter to supply power to the interchangeable outlet panel via a power interface according the power outlet data.