Vehicle Mutual-Charging System Using Three-Level Bidirectional DC-AC Module

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Solution Overview

Problem

The limited number of charging stations for electric vehicles makes it inconvenient to charge them, and errors in battery management can lead to insufficient power before reaching a destination, causing user inconvenience.

Innovation Solution

A vehicle mutual-charging system that allows electric vehicles to charge each other using a three-level bidirectional DC-AC module, reducing common-mode voltage and leakage current, and eliminating the need for a DC-DC voltage converter, enabling high-power charging and reducing charging time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If charging stations are limited in number, then infrastructure cost is reduced, but charging convenience deteriorates

Engineering Contradiction:
Improveinfrastructure costVSAvoidcharging convenience
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The patent enables electric vehicles to charge each other autonomously without requiring external charging stations. The vehicle-to-vehicle charging system allows any EV with sufficient battery power to act as a mobile charging station for another EV, making the charging infrastructure self-sufficient and eliminating the need for widespread deployment of fixed charging stations.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The charging connector designed in the patent is universally compatible with different electric vehicle models and can serve multiple functions: charging from grid, vehicle-to-vehicle charging, and vehicle-to-load charging. This multi-functionality allows a single connector type to replace multiple specialized charging solutions, improving convenience without increasing infrastructure complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If battery management calculation has errors, then system complexity is reduced, but power reliability deteriorates

Engineering Contradiction:
Improvebattery management complexityVSAvoidpower reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent incorporates real-time feedback mechanisms in the battery management system that continuously monitor actual power consumption and battery status, comparing it with calculated estimates. When discrepancies are detected, the system adjusts its calculations and provides alerts to users, ensuring reliable power management even when initial calculations have errors.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system implements a cushioning mechanism by maintaining a reserved power buffer in the battery that is not allocated for normal consumption. This buffer serves as a safety margin that prevents power exhaustion even when calculation errors occur, ensuring reliable operation until the vehicle reaches its destination or a charging station.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Reliability

If DC-DC voltage converter is used, then voltage matching is improved, but device complexity increases

Engineering Contradiction:
Improvevoltage matchingVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the DC-DC voltage converter from the vehicle-to-vehicle charging system by designing a charging architecture that operates at standardized voltage levels throughout. The three-level bidirectional DC-AC module and charging connector are designed to directly match voltage requirements, removing the need for intermediate voltage conversion equipment and simplifying the overall system.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system changes the operating voltage parameters to be standardized and compatible across all components. By designing the DC-AC module and charging connector to operate at unified voltage levels, the patent eliminates voltage mismatch issues without requiring DC-DC converters, thus reducing device complexity while maintaining reliable voltage matching.

Inventive Principle:
Principle #35Parameter changes

4Loss of energy

If charging time is long, then energy efficiency is improved, but productivity deteriorates

Engineering Contradiction:
Improveenergy efficiencyVSAvoidcharging speed
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The patent implements periodic high-power charging pulses alternating with brief intervals, allowing the battery to accept maximum power when needed while managing thermal effects. This periodic action enables fast charging without excessive energy loss, as the brief intervals allow heat dissipation while the majority of time is spent in high-efficiency power transfer.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The charging system dynamically adjusts power transfer rate based on real-time battery status, temperature, and vehicle requirements. The three-level bidirectional DC-AC module modulates power delivery to optimize the balance between charging speed and energy efficiency, enabling high-power charging when conditions permit and reducing power when thermal or chemical constraints exist.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system addresses the inconvenience of limited charging stations by enabling vehicles to charge each other, improving the usability and functionality of electric vehicles, reducing charging time, and enhancing driving efficiency.

Implementation Method 1

a three-level bidirectional DC-AC module having a first DC terminal connected with a first terminal of the power battery and a second DC terminal connected with a second terminal of the power battery

Methodology Applied
Scientific EffectBidirectional DC-AC conversion: Electromagnetic Induction

Data Source

PatentUS10059210B2Vehicle mutual-charging system and charging connector
Publication Date: 2018.08.28 BYD CO LTD
  • US10059210B2 patent drawing
  • US10059210B2 patent drawing
  • US10059210B2 patent drawing

AI summary

A vehicle mutual-charging system and a charging connector are provided. The system includes: a first electric vehicle (1002) and a second electric vehicle (1003), each of the first electric vehicle (1002) and the second electric vehicle (1003) including a power battery (10), a battery manager (103), an energy control device (1005) and a charge-discharge socket (20), in which the energy control device (1005) includes: a three-level bidirectional DC-AC module (30), a charge-discharge control module (50), a control module (60); and a charging connector (1004) connected between the first electric vehicle (1002) and the second electric vehicle (1003) and including a first charging gun adaptor connected with the charge-discharge socket (20) of the first electric vehicle and a second charging gun adaptor connected with the charge-discharge socket (20) of the second electric vehicle at both ends thereof respectively.