Vehicle Misfuelling Detection Using Optical Nozzle Recognition

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Solution Overview

Problem

Existing methods for preventing misfuelling of vehicles require modifications to both the fuel pump and vehicle, making them cumbersome and not universally applicable, as they do not effectively prevent the insertion of a petrol nozzle into a diesel fuel tank without such modifications.

Innovation Solution

A method using an on-vehicle image capture device to detect the type of fuel nozzle by capturing images and analyzing features such as size, shape, color, and markings, determining compatibility with the vehicle's fuel type, and alerting the user with a warning if incompatible fuel is detected, without requiring modifications to the fuel nozzle or pump.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If magnetic field detectors such as reed switches are mounted on the vehicle to detect fuel nozzle type, then misfuelling detection capability is improved, but device complexity and modification requirements increase

Engineering Contradiction:
Improvemisfuelling detection capabilityVSAvoidmodification requirements
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces mechanical/magnetic detection systems (reed switches and magnets) with an optical detection system using an image capture device (camera). The camera captures images of the fuel nozzle and uses image processing algorithms to identify nozzle features such as color, shape, and markings, thereby determining fuel type without requiring physical modifications to the vehicle or fueling infrastructure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent creates a visual copy (image) of the fuel nozzle using a camera and analyzes this copy to determine fuel type. Instead of directly interacting with the physical nozzle through magnetic or mechanical means, the system captures optical information and processes it through image recognition algorithms, enabling detection without physical contact or modification.

Inventive Principle:
Principle #26Copying

2Object-affected harmful factors

If narrower fuel nozzles are used for petrol pumps, then prevention of diesel insertion into petrol tanks is improved, but ability to detect petrol nozzle insertion into diesel tanks deteriorates

Engineering Contradiction:
Improveprevention of diesel in petrol tankVSAvoiddetection of petrol in diesel tank
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent moves the detection problem from a one-dimensional mechanical fit issue (nozzle diameter) to a multi-dimensional optical analysis problem. By capturing images and analyzing multiple features simultaneously (color, shape, markings, size), the system can distinguish between different fuel nozzle types regardless of their dimensional differences, enabling detection of both petrol and diesel nozzles in any tank type.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides a standalone, user-friendly method to prevent misfuelling by accurately identifying fuel nozzles and alerting users to potential misfuelling events, ensuring compatibility without modifying existing fuel pump or vehicle equipment, thus offering a universal solution for various fuel types and nozzles.

Implementation Method 1

capturing an image of a fuel nozzle positioned in the vicinity of a filler cap of the vehicle using an on-vehicle image capture device

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentEP2949620B1Method and system for detecting misfuelling of a vehicle
Publication Date: 2017.12.27 APPL SOLUTIONS ELECTRONICS & VISION
  • EP2949620B1 patent drawingFigure 1
  • EP2949620B1 patent drawingFigure 2
  • EP2949620B1 patent drawingFigure 3

AI summary

A method (20) for detecting misfuelling of a vehicle (1) is provided that comprises determining (22) that the vehicle (1) is to be fuelled; capturing (23) an image (30) of a fuel nozzle (33) positioned in the vicinity of a filler cap (4) of the vehicle (1) using an on-vehicle image capture device (7); detecting (24) at least one feature of the fuel nozzle (33) indicative of the type of fuel dispensed by the fuel nozzle (33) in the image (30); determining (25) the type of fuel to be dispensed by the fuel nozzle (33) from the at least one feature of the fuel nozzle (33) detected in the image (30); determining (26) if the type of fuel to be dispensed by the fuel nozzle (33) is compatible with the vehicle (1), and if the type of fuel to be dispensed by the fuel nozzle (33) is incompatible with the vehicle (1), causing (28) a warning to be produced indicative of a misfuelling event.