Vehicle Panel Assembly for Cargo Space Expansion

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Solution Overview

Problem

Vehicle seating assemblies, particularly rear seating systems, face challenges in efficiently utilizing space when transitioning between passenger and cargo modes, as existing solutions do not effectively expand the cargo area while maintaining structural integrity and support.

Innovation Solution

A panel assembly is designed with a first panel coupled to a seatback and a second panel hingedly attached, featuring a connector assembly with a housing and support, allowing the second panel to move between aligned and coplanar positions, thereby extending the cargo area when needed and providing structural support.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of stationary object

If the second panel is vertically aligned with the first panel, then the panel assembly maintains structural support, but the cargo area expansion is limited

Engineering Contradiction:
Improvecargo areaVSAvoidstructural support
Core Design Contradiction:
Volume of stationary objectVSStability of the object's composition

Solution Approach 1:

The second panel is designed to be movable between a first position (vertically aligned with the first panel) and a second position (substantially coplanar with the first panel). This dynamic configuration allows the panel assembly to transition between providing structural support and expanding cargo area, resolving the contradiction between stability and volume expansion.

Inventive Principle:
Principle #15Dynamics

2Volume of stationary object

If the second panel is made coplanar with the first panel, then the cargo area is expanded, but the structural integrity may be compromised

Engineering Contradiction:
Improvecargo areaVSAvoidstructural integrity
Core Design Contradiction:
Volume of stationary objectVSStrength

Solution Approach 1:

The movable second panel allows the system to dynamically adjust its configuration. When in the coplanar position, the cargo area is maximized while the connector assembly maintains sufficient structural integrity to support the extended configuration, balancing volume expansion with strength requirements.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If a connector assembly with sliding support is used, then the panel assembly provides adjustable support, but the device complexity increases

Engineering Contradiction:
Improveadjustable supportVSAvoidconnector assembly
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The connector assembly is divided into separate components: a housing and a support element that can slide within the housing. This segmentation allows for adjustable support configurations while keeping each individual component relatively simple in design, managing the trade-off between adaptability and complexity.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11279300B1Vehicle seating assembly with panel assembly
Publication Date: 2022.03.22 FORD GLOBAL TECH LLC
  • US11279300B1 patent drawing
  • US11279300B1 patent drawing
  • US11279300B1 patent drawing

AI summary

A seating assembly includes a seat base operably coupled with a seatback. A panel assembly includes a first panel coupled with the seatback and a second panel hingedly coupled with the first panel. The second panel includes a connector assembly having a housing and a support slidably coupled with the housing. The second panel is movable between a first position and a second position. The second panel is vertically aligned with the first panel in the first position and is substantially coplanar with the first panel in the second position.