Vehicle Platoon ECU Coordination for Precise Gap and Gear Control

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Solution Overview

Problem

Existing vehicle control systems, particularly for public roads, lack the precision required for accurate acceleration, braking, and steering, especially at high speeds, making them unsuitable for precise vehicle platooning.

Innovation Solution

A system that utilizes vehicle-to-vehicle communication to transmit data between lead and rear vehicles, including engine, brake, and transmission ECUs, to maintain a desired gap and relative speed, using a platoon ECU to augment and synchronize operations, allowing for precise control of torque, braking, and gear shifting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If drive-by-wire systems are used for vehicle control, then ease of operation is improved, but manufacturing precision and control precision deteriorate

Engineering Contradiction:
Improveease of vehicle controlVSAvoidprecision of acceleration and braking
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent segments the vehicle control system into multiple independent ECUs (engine ECU, brake ECU, transmission ECU, platoon ECU) that can be manufactured and calibrated separately with high precision, then integrated through vehicle-to-vehicle communication. This allows each component to achieve manufacturing precision while maintaining ease of operation through modular architecture.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If simple throttle and brake control is used, then device complexity is reduced, but control precision deteriorates

Engineering Contradiction:
Improvesimplicity of control systemVSAvoidprecision of acceleration and braking
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent implements multi-functionality by having the platoon ECU coordinate multiple control functions (throttle, brake, transmission) across multiple ECUs simultaneously. This universal control approach maintains relative simplicity while achieving high precision through the multi-functional platoon ECU that manages acceleration, braking, and gear shifting in coordination.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If remote vehicle control is implemented, then ease of operation is improved, but reliability deteriorates

Engineering Contradiction:
Improveremote control capabilityVSAvoidsystem reliability for public road use
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent implements feedback mechanisms where the lead vehicle's ECU data is continuously transmitted to the rear vehicle's platoon ECU, which then adjusts control commands based on real-time conditions. This closed-loop feedback system maintains reliability by allowing continuous monitoring and adjustment, while preserving remote control capability through the vehicle-to-vehicle communication link.

Inventive Principle:
Principle #23Feedback

4Manufacturing precision

If precise platooning control is achieved through multiple ECUs and vehicle-to-vehicle communication, then manufacturing precision is improved, but device complexity increases

Engineering Contradiction:
Improveprecision of vehicle position and speed controlVSAvoidcomplexity of control system architecture
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The platoon ECU serves as an intermediary that receives data from the lead vehicle's ECUs and translates it into coordinated control commands for the rear vehicle's ECUs. This intermediary approach manages complexity by centralizing the communication and coordination logic in the platoon ECU, while allowing individual ECUs to maintain their standard, simpler architectures.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12405613B2Devices, systems, and methods for transmitting vehicle data
Publication Date: 2025.09.02 PELOTON TECHNOLOGY INC
  • US12405613B2 patent drawing
  • US12405613B2 patent drawing
  • US12405613B2 patent drawing

AI summary

Systems and methods for coordinating and controlling vehicles, for example heavy trucks, to follow closely behind each other, or linking to form a platoon. In one aspect, on-board controllers in each vehicle interact with vehicular sensors to monitor and control, for example, gear ratios on vehicles. A front vehicle can shift a gear which, via a vehicle-to-vehicle communication link, can cause a rear vehicle to shift gears. To maintain a gap, vehicles may shift gears at various relative positions based on a grade of a road.