Vehicle Pose Calculation Using State-Based Camera and LiDAR Sensing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In manufacturing environments where vehicles undergo various manufacturing steps, the changing appearance of vehicles complicates accurate position and orientation calculation using sensors, leading to decreased detection accuracy and increased costs due to the need for multiple sensor types and extensive preprocessing.

Innovation Solution

A calculation device and system that utilize a combination of sensors (camera and LiDAR) to classify vehicle states based on appearance, allowing for reduced preprocessing and cost by using the most suitable sensor for each state, enabling efficient position and orientation calculation without extensive learning processing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a machine learning model is trained to detect the appearance shape of the moving object, then the detection accuracy is improved, but the learning time and preprocessing load increase significantly

Engineering Contradiction:
Improvedetection accuracyVSAvoidlearning time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent segments the detection task by creating multiple specialized machine learning models, each trained on data from a specific manufacturing step. This allows the system to use a lightweight, step-specific model rather than one large comprehensive model, reducing overall preprocessing time while maintaining accuracy for each specific state.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent performs preliminary classification to determine the manufacturing step of the moving object before selecting and applying the corresponding pre-trained machine learning model. This preliminary action avoids the need to train a new comprehensive model, as the appropriate specialized model is already prepared in advance for each manufacturing step.

Inventive Principle:
Principle #10Preliminary action

2Device complexity

If LiDAR is used to detect the moving object without preprocessing, then the preprocessing load is reduced, but the cost increases

Engineering Contradiction:
Improvepreprocessing loadVSAvoidcost
Core Design Contradiction:
Device complexityVSQuantity of substance

Solution Approach 1:

The patent makes the camera system multi-functional by training it to perform detection tasks equivalent to LiDAR through machine learning. The camera, being a lower-cost sensor, is enhanced with AI capabilities to extract position and orientation information without requiring expensive LiDAR hardware, thus reducing cost while maintaining functional capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent replaces the mechanical/optical LiDAR system with a camera-based visual system enhanced by machine learning algorithms. This substitution uses computational processing instead of specialized hardware to achieve similar detection functionality, reducing the need for expensive sensors while maintaining detection capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If multiple machine learning models are trained for each appearance state, then the detection accuracy for each state is improved, but the total preprocessing load and cost increase

Engineering Contradiction:
Improvedetection accuracyVSAvoidpreprocessing load
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the detection task by creating multiple specialized machine learning models, each trained on data from a specific manufacturing step. This allows the system to use a lightweight, step-specific model rather than one large comprehensive model, reducing overall preprocessing time while maintaining accuracy for each specific state.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent performs preliminary classification to determine the manufacturing step of the moving object before selecting and applying the corresponding pre-trained machine learning model. This preliminary action avoids the need to train a new comprehensive model, as the appropriate specialized model is already prepared in advance for each manufacturing step.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system reduces the load and cost associated with preprocessing while maintaining accurate position and orientation calculations by dynamically selecting the appropriate sensor type based on the vehicle's state, thereby enhancing detection accuracy and reducing the need for extensive data preparation and learning times.

Implementation Method 1

acquire second sensor information that is output from a second sensor of a different kind from the first sensor by detecting the moving object classified into a second state different from the first state among the states via the second sensor from an outside of the moving object

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Implementation Method 2

in a case where the appearance shape of the moving object included in measurement point group data output from a light detection and ranging (LiDAR) is detected

Methodology Applied
Scientific EffectLIDAR: LIDAR

Data Source

PatentUS20250093508A1Calculation device, calculation system, information processing device, and factory
Publication Date: 2025.03.20 TOYOTA JIDOSHA KK
  • US20250093508A1 patent drawing
  • US20250093508A1 patent drawing
  • US20250093508A1 patent drawing

AI summary

A calculation device includes a sensor information acquisition unit configured to acquire first sensor information acquired by a first sensor that detects a moving object classified into a first state from an outside of the moving object, and acquire second sensor information acquired by a second sensor that detects the moving object classified into a second state from the outside, and a calculation unit configured to calculate at least one of a position and an orientation of the moving object by using the first sensor information without executing preprocessing, and execute the preprocessing to calculate at least one of the position and the orientation of the moving object by using the second sensor information.