Load Handling Vehicle Power Plant Relocation Under Boom

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Solution Overview

Problem

Existing load-handling vehicles face challenges in reducing their overall width while maintaining driving comfort due to the increasing size of engines and the need to accommodate them under the driver's cab, which obstructs space and visibility.

Innovation Solution

The vehicle design relocates the power plant, including the engine, hydrostatic pump, and hydraulic pump, under the telescopic boom, with these components mounted in a side casing and inclined to reduce the vehicle's width, allowing for a compact and comfortable layout with reduced side casing height and width, enabling all four wheels to be driven.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If the power plant is arranged under the driver's cab to maintain compact width, then the vehicle width is reduced, but the driver's comfort and visibility are compromised

Engineering Contradiction:
Improvevehicle widthVSAvoiddriver comfort
Core Design Contradiction:
Length of moving objectVSEase of operation

Solution Approach 1:

The power plant is extracted from the traditional location under the driver's cab and relocated to a side casing positioned between the front and rear wheels. This extraction removes the conflicting element from the driver's space, allowing the driver's cab to maintain full width and comfort while the power plant occupies a separate lateral position that contributes to the overall compact width of the vehicle.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of arranging the power plant in the longitudinal dimension under the cab, the invention relocates it to the lateral dimension in a side casing. This dimensional shift allows the power plant to contribute to the vehicle's compact width profile while completely separating it from the driver's operational space, resolving the conflict between compactness and driver comfort.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Power

If the engine size is increased for environmental and power reasons, then the power output is improved, but the space required under the seat increases

Engineering Contradiction:
Improveengine powerVSAvoidspace under seat
Core Design Contradiction:
PowerVSArea of stationary object

Solution Approach 1:

The engine is extracted from the confined space under the driver's seat and placed in a side casing. This allows the engine to be enlarged to meet environmental and power requirements without encroaching on the driver's cab space. The side casing provides adequate volume for a larger, more powerful engine while maintaining the compact overall width of the vehicle.

Inventive Principle:
Principle #2Taking out (Extraction)

3Illumination intensity

If the power plant is arranged in a side casing, then the driver's visibility is improved, but the vehicle width increases due to the boom width addition

Engineering Contradiction:
Improvedriver visibilityVSAvoidvehicle width
Core Design Contradiction:
Illumination intensityVSLength of moving object

Solution Approach 1:

The power plant and the side casing are merged into a single integrated structure positioned between the front and rear wheels. The boom is arranged to pass over this side casing, and the overall vehicle width is optimized by combining the widths of the driver's cab, boom, and power plant in an efficient lateral arrangement. This merging allows the power plant to be visible to the driver while maintaining a compact overall width of less than 1.5 meters.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration results in a total width of less than 1.5 meters, improved driver visibility, and enhanced maneuverability in confined spaces without compromising comfort or performance.

Implementation Method 1

a telescopic boom mounted to pivot in a plane that is vertical when the vehicle is resting on horizontal ground by means of a lifting jack

Methodology Applied
Scientific EffectHydraulic pressure: Hydraulic Press

Implementation Method 2

a power plant comprising an engine, a hydrostatic pump, and a hydraulic pump

Methodology Applied
Scientific EffectHydrostatic transmission: Hydraulic Press

Implementation Method 3

the hydraulic pump designed to control the lifting jack and the tilting jack

Methodology Applied
Scientific EffectHydraulic actuation: Hydraulic Press

Data Source

PatentUS10544020B2Handling vehicle
Publication Date: 2020.01.28 MANITOU BF SA
  • US10544020B2 patent drawing
  • US10544020B2 patent drawing
  • US10544020B2 patent drawing

AI summary

The invention relates to a load-handling vehicle provided with a driver's cab (1) and including a device for transporting a tool (2), which device comprises a telescopic boom (3) mounted to pivot in a plane parallel to the longitudinal plane of the vehicle (B-B) by means of a lifting jack (4) under the control of a power plant (5) arranged in a side casing (6), which plane is vertical when the vehicle is resting on horizontal ground (7) via wheels (8, 9, 10, 11), of which at least two front wheels or two rear wheels are driven by said power plant, the power plant comprising an engine (5A), a hydrostatic pump (5B), and a hydraulic pump (5C).According to the invention, said pumps (5B, 5C) and at least 40% of the footprint area of said engine (5A) as projected onto a plane that is horizontal when the vehicle is resting on horizontal ground are located under said boom (3).