Vehicle Power Supply System with Segmented Voltage Converters

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Solution Overview

Problem

Conventional power supply systems for vehicles face challenges in achieving high efficiency operation for motors of different characteristics, leading to increased power loss due to equal voltage supply across all motors.

Innovation Solution

A power supply system that includes a high-voltage battery, a first and second power converter, and corresponding drive electric motors, allowing for voltage stepping and efficient power distribution based on motor characteristics, with optional accessories and charging units for optimized power management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single voltage converter is used to supply power to multiple drive motors, then the system cost is reduced and structure is simplified, but the power loss increases because all motors receive equal voltage regardless of their different characteristics

Engineering Contradiction:
Improvesystem structureVSAvoidpower loss
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent divides the single voltage converter into multiple separate voltage converters, with each converter dedicated to a specific drive motor. This segmentation allows each motor to receive customized voltage according to its characteristics, reducing power loss while maintaining system functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements local quality by providing different voltage levels to different motors based on their specific requirements. Each voltage converter is configured to output voltage optimized for its associated motor, rather than using a uniform voltage for all motors.

Inventive Principle:
Principle #3Local quality

2Loss of energy

If multiple voltage converters are used to supply optimized voltage to each drive motor, then the power loss is reduced and motor efficiency is improved, but the system cost and complexity increase

Engineering Contradiction:
Improvepower lossVSAvoidsystem structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent designs the voltage converters with universal functionality to handle multiple operations including voltage conversion, power supply, and regenerative braking. Each converter can operate in different modes (boost, buck, regenerative) making the system more efficient without requiring entirely separate systems for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the voltage conversion and regenerative braking functions into the same power converter system. The converters handle both power delivery to motors and power recovery during regenerative braking, reducing the need for separate components and mitigating the complexity increase.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If all motors operate at equal voltage from a single converter, then the system is simpler and lower cost, but motors of different characteristics cannot operate at high efficiency

Engineering Contradiction:
Improvesystem costVSAvoidmotor efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent implements dynamic voltage control where each voltage converter can independently adjust its output voltage based on the real-time operating conditions and characteristics of its associated motor. This dynamic adaptation allows motors to operate at peak efficiency across varying load conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the voltage parameter for each motor based on its specific characteristics and operating requirements. Each voltage converter adjusts its output voltage parameter to optimize motor efficiency, rather than maintaining a fixed uniform voltage for all motors.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables low-cost, low-loss electric power supply tailored to each motor's characteristics, improving marketability through enhanced traction, acceleration, and regenerative capabilities, while reducing overall system losses and handling infrastructure costs effectively.

Implementation Method 1

a voltage converter (for example, the high-voltage DCDC converter 22 described later) which is connected to the storage battery and steps down voltage of the storage battery

Methodology Applied
Scientific EffectVoltage conversion: Electromagnetic Induction

Data Source

PatentUS10981462B2Power supply system for vehicle
Publication Date: 2021.04.20 HONDA MOTOR CO LTD
  • US10981462B2 patent drawing
  • US10981462B2 patent drawing
  • US10981462B2 patent drawing

AI summary

To provide a system of low cost and low loss capable of the supply of electric power according to characteristics of each of a plurality of motors from a single battery. A power supply system for a vehicle of the present invention includes: a high-voltage battery; a first inverter which connects with the high-voltage battery; a motor described later which connects with the first inverter; a high-voltage DCDC converter which is connected to the high-voltage battery and steps down the voltage of the high-voltage battery; a second inverter which connects with the high-voltage battery; and a motor described later which connects with the second inverter.