Vehicle Power Generation Voltage Control

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Solution Overview

Problem

Existing vehicle electric power supply systems face challenges in maximizing regenerative electric power generation due to limitations in voltage levels for lead-acid and lithium-ion batteries, which restrict the increase of regenerative electric power derived from electric power generators during vehicle deceleration.

Innovation Solution

A vehicle electric power generation apparatus that includes an electric power generator coupled to a wheel via a power transmission path, with parallel-connected first and second electric power storage batteries, and voltage detectors to set upper limit voltages for each battery, allowing the electric power generation controller to raise the generated voltage above these limits while preventing excessive voltage from reaching the batteries, thereby increasing regenerative electric power without deteriorating battery capacity or output.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the generated voltage is raised higher than the upper limit values to increase regenerative electric power, then the regenerative electric power generation is improved, but the batteries may be damaged by excessive voltage

Engineering Contradiction:
Improveregenerative electric powerVSAvoidbattery safety
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent divides the battery system into two separate battery units (first battery and second battery) with different voltage characteristics. This segmentation allows the system to handle different voltage levels independently, enabling the generator to output higher voltage for increased regenerative power while each battery operates within its safe voltage limits through dedicated control strategies.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the voltage parameter management by introducing separate upper limit voltage values for each battery type (e.g., 14.3V for lead-acid, 15.0V for lithium-ion). The control system dynamically adjusts the generated voltage based on which battery's voltage limit is reached first, allowing optimized regenerative power capture while maintaining battery safety through parameter-based control.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the generated voltage is limited to the upper limit values to protect battery capacity, then the battery capacity and output are preserved, but the regenerative electric power generation is restricted

Engineering Contradiction:
Improvebattery capacityVSAvoidregenerative electric power
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent implements dynamic voltage control where the upper limit voltage values are not fixed but can be adjusted based on battery state of charge, temperature, and other operational parameters. This dynamic adjustment allows the system to maximize regenerative power capture by raising voltage limits when batteries can accept higher voltages while maintaining protection when limits are approached.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control system continuously monitors the terminal voltages of both batteries and provides feedback to adjust the generated voltage. When either battery approaches its upper limit voltage, the system reduces the generated voltage accordingly. This feedback mechanism ensures battery protection while maximizing regenerative power under varying operational conditions.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances regenerative electric power generation while protecting the batteries from excessive voltage, improving energy efficiency and fuel consumption performance by effectively converting kinetic energy into electric energy during vehicle deceleration.

Implementation Method 1

an electric power generator coupled to a wheel via a power transmission path

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10889200B2Vehicle electric power supply apparatus
Publication Date: 2021.01.12 SUBARU CORP
  • US10889200B2 patent drawing
  • US10889200B2 patent drawing
  • US10889200B2 patent drawing

AI summary

A vehicle electric power generation apparatus includes an electric power generator, a first electric power storage, a second electric power storage, a first voltage detector, a second voltage detector, and an electric power generation controller. The controller sets, as a first allowable voltage, an upper limit value of a terminal voltage of the first storage and sets, as a second allowable voltage, an upper limit value of a terminal voltage of the second storage, and raises, when the generator is to be controlled in a regenerative electric power generation state, a generated voltage derived from the generator higher than both of the first allowable voltage and the second allowable voltage. When the terminal voltage of the first storage reaches the first allowable voltage or the terminal voltage of the second storage reaches the second allowable voltage, the controller prevents the generated voltage of the generator from rising.