Vehicle Powertrain Control for Shift Shock Reduction

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Solution Overview

Problem

The existing control systems for vehicle power transmission systems face challenges in reducing shift shock during downshifting when regenerative torque increases due to braking, as they struggle to maintain appropriate regenerative torque control, leading to potential deterioration of shift quality.

Innovation Solution

A control system that includes an electronic control unit to manage regenerative torque and mechanical speed change mechanism shifting, ensuring downshifts occur only when the rate of change of regenerative torque is within a predetermined range, thereby stabilizing the regenerative torque and reducing shift shock.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If regenerative torque is increased during braking operation, then braking performance is improved, but shift shock deteriorates when downshifting occurs simultaneously

Engineering Contradiction:
Improveregenerative torqueVSAvoidshift shock
Core Design Contradiction:
ForceVSObject-affected harmful factors

Solution Approach 1:

The control system applies preliminary anti-action by detecting when both downshifting and braking operations are commanded simultaneously, and preemptively prioritizing the downshifting operation. The ECU suppresses the regenerative torque increase that would normally occur during braking, thereby preventing the harmful interaction between increased regenerative torque and downshift shock before it can occur. This resolves the contradiction by anticipating the conflict and taking preventive action.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The control system performs preliminary action by advancing the downshift timing when a conflict with braking operation is detected. By executing the downshift before the regenerative torque fully increases, the system ensures that the speed change mechanism completes its shift while regenerative torque remains at lower levels, thus avoiding shift shock while still allowing braking to occur subsequently.

Inventive Principle:
Principle #10Preliminary action

2Object-affected harmful factors

If control for reducing shift shock is performed during downshifting, then shift quality is improved, but regenerative torque control becomes difficult

Engineering Contradiction:
Improveshift shockVSAvoidregenerative torque control
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The control system applies segmentation by dividing the torque control strategy into distinct operational modes: when downshifting is detected during braking, the system segments the control priority to favor downshift completion, temporarily suspending regenerative torque increase. This segmentation allows independent optimization of each function - shift quality during downshifting and regenerative braking performance during steady-state braking - without constant compromise between them.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control system implements dynamics by making regenerative torque control flexible and adaptive based on operational context. Rather than maintaining a fixed regenerative torque profile during braking, the ECU dynamically adjusts torque levels based on whether downshifting is occurring, ensuring optimal performance for the current operational phase while maintaining overall system effectiveness.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10166974B2Control system of power transmission system of vehicle
Publication Date: 2019.01.01 TOYOTA JIDOSHA KK
  • US10166974B2 patent drawing
  • US10166974B2 patent drawing
  • US10166974B2 patent drawing

AI summary

A control system of a power transmission system of a vehicle is provided. The power transmission system includes an electric motor for running the vehicle, and a mechanical speed change mechanism. The control system includes an electronic control unit. The electronic control unit is configured to: perform regeneration control of the electric motor for running the vehicle during coasting of the vehicle, such that regenerative torque of the electric motor for running the vehicle provides regenerative torque produced according to braking operation; perform shift control of the mechanical speed change mechanism according to a predetermined relationship; determine whether a rate of change of the regenerative torque is within a predetermined range; and when a downshift of the mechanical speed change mechanism is determined during coasting, execute the downshift under a condition that the rate of change of the regenerative torque is within the predetermined range.