Adaptive Thermal Cooling for Vehicle Processor via Application Deactivation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current cooling methods for vehicle processors, such as air cooling and water cooling, are costly and prone to component failure, and do not effectively manage heat generation during autonomous driving, which can compromise the reliability of autonomous driving services by reducing operating frequency and causing heterogeneity in operation.

Innovation Solution

A cooling mechanism apparatus that uses a processor to adaptively control the deactivation and activation of applications driving an in-vehicle controller based on predetermined functional safety levels, transitioning applications from idle to thermal fail-safe modes when heat is generated, and monitoring temperatures to restore normal operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If operating frequency is lowered to control heat generation, then chip temperature is reduced, but software performance and real-time processing capability deteriorate

Engineering Contradiction:
Improvechip temperatureVSAvoidsoftware performance
Core Design Contradiction:
TemperatureVSProductivity

Solution Approach 1:

The patent segments autonomous driving applications into different functional safety levels (ASIL-D, ASIL-C, ASIL-B, ASIL-A, QM) and selectively deactivates only the lower-priority applications when thermal limits are reached. This allows the system to maintain high-priority real-time processing performance while reducing heat generation through selective application deactivation, rather than uniformly lowering the operating frequency which would degrade all software performance.

Inventive Principle:
Principle #1Segmentation

2Temperature

If controller is shut down to prevent chip failure when temperature does not drop, then chip failure is prevented, but reliability of autonomous driving service is reduced due to abrupt transfer of control authority

Engineering Contradiction:
Improvechip temperatureVSAvoidautonomous driving service reliability
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent implements a dynamic thermal management strategy that adaptively adjusts application deactivation based on real-time temperature conditions. When thermal limits are reached, the system dynamically deactivates only specific lower-priority applications rather than shutting down the entire controller. This dynamic approach maintains service reliability by preserving critical high-priority functions while managing thermal conditions, avoiding abrupt complete shutdowns.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters selectively by deactivating specific applications based on their functional safety levels rather than uniformly changing the operating frequency or shutting down the controller. This parameter change approach allows the system to respond to thermal conditions while maintaining the reliability of critical autonomous driving services.

Inventive Principle:
Principle #35Parameter changes

3Temperature

If air cooling or water cooling is used to relieve heat, then heat generation is controlled, but manufacturing cost increases and component failure risk increases

Engineering Contradiction:
Improvecontroller heatVSAvoidmanufacturing cost
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

The patent replaces mechanical cooling systems (air cooling fans or water cooling pumps) with a software-based thermal management approach. The system uses processor-controlled application deactivation based on functional safety levels to manage heat generation, eliminating the need for additional mechanical cooling components. This substitution reduces manufacturing costs and eliminates the reliability issues associated with mechanical cooling system failures.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The processor itself provides thermal management by selectively deactivating applications, making the system self-regulating without requiring external cooling mechanisms. The processor monitors its own thermal conditions and autonomously adjusts application execution to control heat generation, eliminating the need for separate cooling systems and their associated costs and failure risks.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20230044762A1Adaptive thermal cooling mechanism apparatus, system and method for vehicle processor
Publication Date: 2023.02.09 HYUNDAI MOTOR CO LTD
  • US20230044762A1 patent drawing
  • US20230044762A1 patent drawing
  • US20230044762A1 patent drawing

AI summary

A cooling mechanism apparatus, system, and method for adaptively controlling heat of a vehicle processor, includes a processor configured to control deactivation or activation of an application driving the in-vehicle controller depending on grades of a predetermined functional safety level of the application and to determine an order of the deactivation or the activation of the application when heat is generated in the controller.