Vehicle Restraint Modules With Precast Foundations for Rapid Installation

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Solution Overview

Problem

Existing methods for installing vehicle restraint and noise protection modules on roadways cause significant roadway restrictions and traffic obstructions due to the need for on-site concrete pouring and anchoring, which prolong construction times and pose safety risks.

Innovation Solution

The use of prefabricated vehicle restraint and noise protection modules, comprising a precast concrete strip as a base module, which are installed in pre-dug foundation pits, allowing for faster assembly and stable anchoring without the need for on-site concrete curing, and can be connected using guide rails and anchors for enhanced stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If on-site concrete pouring and anchoring is used for installing restraint modules, then stable anchoring is achieved, but construction time is prolonged and roadway restrictions are significant

Engineering Contradiction:
Improveanchoring stabilityVSAvoidconstruction time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The concrete base is pre-cast and pre-cured in a controlled factory environment before delivery to the construction site. This preliminary action eliminates the need for on-site concrete pouring and curing, reducing construction time from weeks to days while maintaining anchoring stability through pre-installed anchor points and reinforced结构设计.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The restraint system is divided into modular components: pre-cast concrete base modules with integrated anchor points, and separate restraint rail sections. This segmentation allows for rapid assembly by simply connecting pre-fabricated components together, eliminating time-consuming on-site concrete work while ensuring stable anchoring through factory-prepared connection points.

Inventive Principle:
Principle #1Segmentation

2Reliability

If on-site concrete pouring is used, then anchoring stability is achieved, but traffic obstructions and roadway restrictions are caused

Engineering Contradiction:
Improveanchoring stabilityVSAvoidroadway capacity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The concrete bases are pre-cast and cured in advance at a factory, so that when they arrive at the construction site, they require minimal installation time. This preliminary preparation eliminates the need for prolonged on-site concrete curing, maintaining anchoring stability while minimizing traffic obstructions and preserving roadway capacity during installation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses modular pre-cast base sections that can be independently installed in short segments along the roadway. This segmentation allows construction to proceed in small sections without closing entire roadways, maintaining anchoring stability through each module while preserving overall roadway capacity for traffic flow.

Inventive Principle:
Principle #1Segmentation

3Productivity

If individual posts are driven into the ground, then installation speed is improved, but anchoring stability and continuity are reduced

Engineering Contradiction:
Improveinstallation speedVSAvoidanchoring stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The invention merges the advantages of both approaches by using pre-cast concrete base modules that combine the installation speed of driven posts with the anchoring stability of concrete foundations. The pre-cast bases are rapidly installed like individual posts but provide continuous, stable anchoring through their reinforced concrete construction and integrated anchor points, eliminating the need for separate concrete pouring steps.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP4299833B1Vehicle restraint and/or noise protection system with prefabricated foundation
Publication Date: 2025.08.27 SÜD-PLANKEN SEIFERT & DINKELDEIN GMBH & CO KG
  • EP4299833B1 patent drawingFigure 1
  • EP4299833B1 patent drawingFigure 2
  • EP4299833B1 patent drawingFigure 3

AI summary

A method is proposed for the installation of a vehicle restraint module (10) and/or noise protection module for road shoulders with minor traffic restrictions caused by the construction site, in which at least one at least partially prefabricated vehicle restraint module (10) and/or noise protection module, comprising a base module (1) and a vehicle restraint and/or noise protection system (7), is installed, wherein a precast concrete strip is provided as the base module (1), a foundation pit for receiving the base module (1) is provided and/or excavated, and the base module (1) is placed into the foundation pit provided for this purpose, and wherein the vehicle restraint and/or noise protection system (7) is attached to the base module (1) before or after the base module (1) is placed into the foundation pit.