Delivery Vehicle Retention Assembly for Shelf Item Stability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Delivery vehicles face challenges in securely retaining items on shelves during transit, as items often shift due to movement, leading to inefficiencies in retrieval and potential damage.

Innovation Solution

A retention assembly is integrated into the delivery vehicle, featuring a housing with a retractable body and vacuum assembly, controlled by a unit that communicates with sensors to activate the vacuum and maintain items in place, ensuring they remain secure on shelving units.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If items are stored on open shelves in the delivery vehicle, then accessibility for retrieval is improved, but items shift during transit causing instability

Engineering Contradiction:
Improveaccessibility for retrievalVSAvoiditem position stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The patent replaces mechanical retention systems (straps, clips, or physical barriers) with a magnetic field-based retention system. Magnets embedded in the shelving units create magnetic fields that hold items in place without physical contact, eliminating item shifting while preserving accessibility. The magnetic force provides continuous stabilization without mechanical intervention.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs a vacuum assembly that creates a vacuum field between the retention feature and the item surface. This vacuum field generates suction force that holds items securely on the shelves during transit. The vacuum system activates during transportation and releases upon delivery, providing dynamic retention without permanent mechanical attachment.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Stability of the object's composition

If a retention system is added to prevent item shifting, then stability is improved, but device complexity increases

Engineering Contradiction:
Improveitem position stabilityVSAvoidretention system complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent integrates the retention functionality directly into the existing shelving unit structure. Magnets are embedded within the shelf components themselves, and vacuum assemblies are incorporated into the shelving framework. This merging eliminates separate retention devices and reduces overall system complexity while maintaining stability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The magnetic retention system operates passively without requiring active control or power sources. The magnets continuously generate holding force as long as items are within the magnetic field range, providing self-regulating retention. The system automatically adapts to different item sizes and weights without manual adjustment.

Inventive Principle:
Principle #25Self-service

3Reliability

If vacuum assembly is used to retain items, then retention effectiveness is improved, but energy consumption increases

Engineering Contradiction:
Improveretention effectivenessVSAvoidvacuum assembly energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The vacuum assembly operates periodically rather than continuously. It activates when the vehicle is in transit and automatically deactivates when the vehicle is stationary or upon delivery. This periodic operation significantly reduces energy consumption while maintaining retention effectiveness during the critical periods when item shifting is most likely to occur.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The retention system dynamically adjusts its operation based on vehicle motion states. The vacuum assembly and magnetic fields are activated during acceleration, deceleration, and turning maneuvers when inertial forces cause item shifting. The system deactivates during steady-state cruising, reducing energy consumption while maintaining reliability when needed most.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The retention assembly effectively secures items on shelves, minimizing movement during transit and facilitating efficient retrieval by the lift assembly, thereby enhancing delivery efficiency and reducing item damage.

Implementation Method 1

the vacuum assembly defines a vacuum field between the retention feature and the item

Methodology Applied
Scientific EffectVacuum: Vacuum

Data Source

PatentUS11897546B2Retention assembly for a delivery vehicle
Publication Date: 2024.02.13 FORD GLOBAL TECH LLC
  • US11897546B2 patent drawing
  • US11897546B2 patent drawing
  • US11897546B2 patent drawing

AI summary

A delivery system for delivery items includes sidewalls that define a cargo space. A retention assembly is operably coupled to the sidewalls. The retention assembly includes a housing and a retention feature that is operably coupled to the housing. The retention feature has an attachment portion and a control unit that is operably coupled with the retention feature. A controller is communicatively coupled to the control unit of the retention assembly, and a memory storage is communicatively coupled with the controller.