Traveling Vehicle Control for Route-Change Command Reallocation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In traveling vehicle systems with branching paths, the route changes can lead to increased distances to destinations, reducing conveyance efficiency, as existing systems do not effectively reallocate conveyance commands to more efficient vehicles when route changes occur.

Innovation Solution

A system and method where a traveling vehicle controller identifies and reallocates conveyance commands to a second vehicle that can reach the destination in a shorter time when the initial vehicle's route is altered due to branching path constraints, utilizing block control and alternative target searching to optimize route changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the traveling vehicle changes its route at a branching part, then the vehicle can avoid blocked paths or adapt to traffic conditions, but the distance to the destination becomes longer and conveyance efficiency is reduced

Engineering Contradiction:
Improveroute adaptabilityVSAvoidconveyance efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system dynamically adjusts the alternative control execution timing based on route changes. When a route change is detected at a branching part, the controller determines whether to execute alternative control by searching for alternative traveling vehicles, allowing the system to adapt to changing conditions while maintaining efficiency

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controller continuously monitors the travel routes of all traveling vehicles and detects route changes in real-time. This feedback mechanism enables the system to identify when a vehicle has taken a longer path and triggers the alternative control process to reallocate commands to more efficient vehicles

Inventive Principle:
Principle #23Feedback

2Productivity

If the controller continuously monitors all traveling vehicles for alternative control opportunities, then conveyance efficiency is improved, but the computational load and system complexity increases

Engineering Contradiction:
Improveconveyance efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The controller determines whether to execute alternative control in advance by detecting route changes at branching parts. This preliminary determination based on pre-established criteria (route changes) reduces the need for continuous complex calculations while maintaining efficiency improvements

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20230384798A1Traveling vehicle system and method for controlling traveling vehicle
Publication Date: 2023.11.30 MURATA MASCH LTD
  • US20230384798A1 patent drawing
  • US20230384798A1 patent drawing
  • US20230384798A1 patent drawing

AI summary

A traveling vehicle system includes a travel path, traveling vehicles, and a traveling vehicle controller configured or programmed to cause the traveling vehicles to travel based on a travel route searched for based on a conveyance command. The traveling vehicle controller is configured or programmed to include an alternative target searcher to search, when the travel route of a first traveling vehicle as the traveling vehicle allocated with the conveyance command has been changed, a second traveling vehicle as the traveling vehicle capable of arriving at a destination included in the conveyance command in a shorter time than the first traveling vehicle out of the traveling vehicles not conveying an article, and an alternative controller configured or programmed to reallocate the conveyance command from the first traveling vehicle to the second traveling vehicle when the second traveling vehicle has been identified by the alternative target searcher.