Height-Adjustable Vehicle Seat Layout for Compact Load Sensing

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Solution Overview

Problem

Vehicle seats with height adjustment mechanisms and load detection sensors face challenges in maintaining compact size, as existing designs often result in increased height and width due to overlapping components and sensor placement.

Innovation Solution

A conveyance seat design featuring a seat cushion frame with a pair of side frames, a first link member with rotatable shafts, and load detection sensors positioned differently to avoid overlap, allowing for compact arrangement and reduced size in both height and width directions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the load detection sensor is arranged to overlap with the rotation shaft of the link member in the seat front to back direction, then the load detection function is achieved, but the size of the vehicle seat increases in the up to down direction

Engineering Contradiction:
Improveload detectionVSAvoidheight direction size
Core Design Contradiction:
Measurement precisionVSLength of stationary object

Solution Approach 1:

The patent changes the spatial arrangement dimension by positioning the load detection sensor and rotation shaft at different locations in the front to back direction rather than overlapping them vertically. This dimensional repositioning allows both components to coexist without increasing the seat height, resolving the contradiction between load detection capability and compact height.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If the link member and load detection sensor are arranged in a conventional overlapping configuration, then the height adjustment mechanism functions properly, but the overall device size increases

Engineering Contradiction:
Improveheight adjustmentVSAvoidseat size
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The patent applies dimensional repositioning by arranging the link member and load detection sensor at different front to back positions rather than overlapping them in the vertical dimension. This allows the height adjustment mechanism to function while maintaining a compact overall seat volume.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent segments the spatial arrangement by separating the functional zones of the link member and load detection sensor along the front to back direction. This segmentation allows each component to occupy its own spatial niche without interfering with the other, preventing size increase while maintaining operational functionality.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11794614B2Conveyance seat
Publication Date: 2023.10.24 TS TECH CO LTD
  • US11794614B2 patent drawing
  • US11794614B2 patent drawing
  • US11794614B2 patent drawing

AI summary

A vehicle seat includes a seat cushion provided with a seat cushion frame, a front link configured to adjust a height of the seat cushion with respect to a base that is a slide rail or a vehicle body floor, and a front load detection sensor attached to an upper rail and configured to detect a load applied to the vehicle seat. The seat cushion frame includes a pair of side frames separated from each other in a seat width direction, the front link includes a first rotation shaft configured to be rotatable with respect to the seat cushion frame and a second rotation shaft configured to be rotatable with respect to the base, and the front load detection sensor is arranged at a position different from the second rotation shaft in a front to back direction of the seat.