Vehicle seating assembly

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Solution Overview

Problem

Vehicle seats often require adjustments to accommodate occupants of varying statures, as different percentile groups (e.g., fifth percentile female and ninety-fifth percentile male) have distinct seating dimension needs that current technologies fail to address effectively.

Innovation Solution

A seating assembly with an air cell assembly that includes multiple air cells, each with a valve system for controlling airflow, a cable for compressing the thigh cells, and a sensor-actuated pump for adjusting inflation based on occupant height and weight, allowing for customizable support and positioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If fixed seating dimensions are used, then manufacturing simplicity is maintained, but adaptability to different occupant sizes is lost

Engineering Contradiction:
Improveadaptability to different occupant sizesVSAvoidseating assembly complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies dynamics by making the air cells expandable and contractible to change seating dimensions dynamically. The air cells can be inflated to increase volume for larger occupants or deflated to decrease volume for smaller occupants, allowing the same seat to adapt to different body sizes without requiring multiple fixed-size seats.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the volume parameter of the air cells to accommodate different occupant sizes. By controlling the amount of air in the cells, the seating dimensions can be adjusted to match various percentile occupants (e.g., 5th percentile female to 95th percentile male), thereby resolving the contradiction between adaptability and complexity.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If multiple fixed-size seats are provided, then adaptability to different occupants is improved, but device complexity and space requirements increase

Engineering Contradiction:
Improveaccommodation of various percentile occupantsVSAvoidnumber of seating configurations
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent makes a single seating assembly universal by enabling it to serve multiple functions - accommodating various percentile occupants through air cell adjustment. Instead of requiring separate seats for different body sizes, one seat with adjustable air cells can replace multiple fixed-size seats, reducing overall system complexity while maintaining adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The dynamic adjustment capability allows one seating assembly to perform the function of multiple static seats. By changing the volume of air cells, the same physical seat can be configured for different occupant sizes, eliminating the need for multiple fixed configurations and simplifying the overall seating system.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If air cells are made expandable for customization, then adaptability improves, but control system complexity increases

Engineering Contradiction:
Improveseating customization capabilityVSAvoidvalve and pump control system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system incorporates sensors that automatically detect occupant characteristics and trigger appropriate air cell adjustments without requiring complex manual control. The sensor-actuated pump system can autonomously determine when inflation or deflation is needed, reducing the burden on the control system while maintaining high adaptability for seating customization.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides adjustable seating that accommodates different occupant sizes by expanding or contracting air cells, ensuring proper hip pivot points and comfort, thereby addressing the variability in occupant dimensions and enhancing seating customization.

Implementation Method 1

Each of the first and second valves is configured to control airflow to and from the first and second plurality of air cells, respectively

Methodology Applied
Scientific EffectGas compression and expansion: Boyle's Law

Implementation Method 2

The cable is configured to selectively compress the first thigh cell

Methodology Applied
Scientific EffectMechanical compression: Compression

Implementation Method 3

A pump is operably coupled with the plurality of air cells and the valve. The valve is configured to control airflow from the pump to and from the plurality of air cells

Methodology Applied
Scientific EffectGas flow control: Pump

Data Source

PatentUS10899251B2Vehicle seating assembly
Publication Date: 2021.01.26 FORD GLOBAL TECH LLC
  • US10899251B2 patent drawing
  • US10899251B2 patent drawing
  • US10899251B2 patent drawing

AI summary

A seating assembly is provided that includes a seat base operably coupled with a seatback. An air cell assembly is positioned within the seat base. The air cell assembly includes a first plurality of air cells. The first plurality of air cells includes a first thigh cell. The air cell assembly also includes a second plurality of air cells. The second plurality of air cells includes a second thigh cell. A first valve is operably coupled with the first plurality of air cells. A second valve is operably coupled with the second plurality of air cells. Each of the first and second valves is configured to control airflow to and from the first and second plurality of air cells, respectively.