Vehicle Sensor Calibration via External Trajectory Tracking

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Solution Overview

Problem

Current methods for calibrating sensors in driver assistance systems are time-consuming and require complex multilateration, making them inefficient for factory calibration and subsequent vehicle deployment.

Innovation Solution

A method and system for initial sensor calibration using a reference device externally to detect the vehicle's trajectory, ascertain the sensor axis, and calculate the alignment angle between the sensor and travel axes, allowing for rapid and accurate calibration via wireless data transfer, utilizing a point target device and electronic control device, suitable for various sensor types like video, radar, and lidar sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional multilateration method is used for sensor calibration, then measurement precision can be achieved, but calibration time is excessive and process complexity increases

Engineering Contradiction:
Improvesensor alignment accuracyVSAvoidcalibration time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent extracts the essential calibration function from the complex multilateration process by using a single reference device to track vehicle trajectory. Instead of multiple devices performing complex triangulation, one reference device captures position data along the vehicle's path, which is then processed to determine sensor alignment parameters, significantly reducing calibration time while maintaining precision

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system performs preliminary trajectory detection and sensor axis ascertainment before final alignment calculation. By pre-capturing vehicle trajectory data through the reference device and pre-determining sensor axis orientation, the system prepares all necessary information in advance, enabling rapid computation of the alignment angle without time-consuming real-time measurements

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If complex multilateration is used for calibration, then alignment accuracy can be achieved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvealignment angle accuracyVSAvoidcalibration system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent removes the complexity of multilateration by extracting only the necessary function: trajectory detection. Instead of deploying multiple reference devices for triangulation, a single reference device is used to track the vehicle's movement path, and the alignment angle is derived from trajectory analysis combined with sensor axis data, greatly simplifying the system architecture

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces complex mechanical calibration systems with computational methods. Rather than using multiple physical reference devices and mechanical measurement apparatus, the system uses electronic trajectory tracking and computational geometry to calculate the alignment angle from position data and sensor axis information, reducing both device complexity and manufacturing costs

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Manufacturing precision

If traditional calibration on chassis stand is performed, then sensor alignment can be established, but production efficiency decreases

Engineering Contradiction:
Improvesensor calibration accuracyVSAvoidproduction throughput
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The system performs preliminary data collection during normal vehicle operation or movement. The reference device captures trajectory data as the vehicle moves, and the sensor axis is determined during this movement, allowing calibration calculations to be completed without stopping the production line or requiring separate calibration sessions, thereby maintaining high production throughput

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent transitions from static calibration on a fixed chassis stand to dynamic calibration during vehicle movement. By acquiring trajectory data while the vehicle is in motion and calculating alignment parameters dynamically, the system eliminates the need for time-consuming static calibration procedures, significantly improving production efficiency while maintaining accuracy

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11125858B2Method for initial calibration of a sensor for a driver assistance system of a vehicle
Publication Date: 2021.09.21 ROBERT BOSCH GMBH
  • US11125858B2 patent drawing

AI summary

A method for initial calibration of a sensor for a driver assistance system of a vehicle, comprising the steps of: detecting a trajectory of the vehicle by way of a reference device disposed externally to the vehicle; ascertaining a sensor axis of the sensor; ascertaining a travel axis of the vehicle from the detected trajectory; and ascertaining an angle between the sensor axis and the travel axis.