Vehicle-Mounted Sensor Fusion for Pavement Condition Monitoring

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Solution Overview

Problem

Existing pavement assessment systems rely on expensive and resource-intensive equipment, limiting data capture to a single point in time and requiring advanced processing, which hinders continuous monitoring of road conditions.

Innovation Solution

A sensor platform equipped with RADAR, accelerometer/IMU, camera, and GPS units collects data while vehicles drive, processing it to determine a pavement condition index (PCI) using sensor fusion algorithms, enabling continuous monitoring with lower computational demands.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If expensive equipment such as multibeam RADAR is used to capture high resolution images, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvepavement condition measurement precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple sensor types (single-transceiver RADAR, accelerometers, cameras, GPS) into an integrated sensor platform. This merging allows the system to achieve comprehensive pavement condition measurement through sensor fusion, resolving the contradiction by combining simpler individual sensors to match the measurement capability of complex expensive equipment.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces sensor fusion algorithms as an intermediary processing layer that combines data from multiple simpler sensors. This intermediary approach enables the system to achieve high measurement precision without requiring expensive multibeam RADAR equipment, thus resolving the contradiction between measurement precision and device complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If expensive equipment is used, then measurement precision is improved, but ease of operation deteriorates due to limited data capture

Engineering Contradiction:
Improvepavement condition measurement precisionVSAvoiddata capture accessibility
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The sensor platform is designed to be mounted on regular vehicles that drivers already use for their daily routes. This universal approach allows the same measurement system to be deployed across multiple vehicles and routes without requiring specialized equipment or training, improving ease of operation while maintaining measurement precision through multi-sensor fusion.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If advanced data processing algorithms are used, then measurement precision is improved, but use of energy increases

Engineering Contradiction:
Improvepavement condition index accuracyVSAvoidcomputational energy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent applies sensor fusion algorithms that process data from multiple sensors but do not require exhaustive computational analysis. By selectively fusing key sensor data (RADAR, accelerometers, cameras) rather than processing all possible sensor outputs, the system achieves sufficient measurement precision for pavement condition indexing while minimizing energy consumption compared to more comprehensive processing approaches.

Inventive Principle:
Principle #16Partial or excessive action

4Measurement precision

If more powerful computing resources are deployed, then measurement precision is improved, but ease of manufacture deteriorates

Engineering Contradiction:
Improvepavement condition assessment accuracyVSAvoidsystem deployment difficulty
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The system segments the computing workload by performing initial data processing and fusion on the vehicle-mounted platform using modest computational resources, then transmitting only processed results or key findings to central servers. This segmentation allows deployment on regular vehicles without requiring powerful onboard computing resources, improving ease of manufacture and deployment while maintaining measurement precision.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system allows for frequent, low-density data collection across a road network, providing continuous assessment of pavement conditions without the high costs and resource constraints of traditional methods.

Implementation Method 1

The RADAR unit comprises one or more single-transceiver RADAR sensors. The accelerometer/IMU unit comprises one or more accelerometer/IMU sensors.

Methodology Applied
Scientific EffectRADAR: Radar

Implementation Method 2

The system may further include a polarizing filter for polarizing RADAR pulses emitted by the RADAR units in a direction either perpendicular or parallel to a surface of the pavement beneath the vehicle.

Methodology Applied
Scientific EffectPolarisation: Polarisation

Data Source

PatentUS20250334563A1System and method for assessing pavement conditions
Publication Date: 2025.10.30 ROADWAY MANAGEMENT TECHNOLOGIES
  • US20250334563A1 patent drawing
  • US20250334563A1 patent drawing
  • US20250334563A1 patent drawing

AI summary

A system and method includes a sensor platform, processors, and memory storing sensor data collected by the sensor platform. The senor platform may include one or more sensor units and may be mounted to a vehicle. The sensor platform may collect sensor data while the vehicle is driven on pavement. The sensor data may be processed to determine a pavement condition index (PCI) value based on the processed sensor data. The PCI value represents a condition of the pavement and may be used to assess the condition of the pavement relative to a PCI value determined previously by the system using the same or a different sensor platform.