Vehicle Sensor Reconfiguration for Aftermarket Upfit Interference

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Solution Overview

Problem

Aftermarket assemblers lack access to design information from original equipment manufacturers, leading to components that can block or inhibit sensor performance in modified vehicles.

Innovation Solution

A dynamic sensor model that adapts sensor behavior by mapping sensors to upfit zones, evaluating initial conditions, and using AI/ML algorithms to reconfigure sensors and compensate for affected functionalities, providing real-time alerts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If aftermarket accessories are added to vehicles, then vehicle functionality is enhanced, but sensor performance is blocked or inhibited

Engineering Contradiction:
Improvevehicle functionalityVSAvoidsensor performance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system performs preliminary actions by identifying upfit zones and mapping sensors to these zones before actual sensor impairment occurs. The dynamic sensor model proactively detects potential blockages and reconfigures sensors in advance, preventing performance degradation rather than reacting after damage occurs.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements a dynamic sensor model that continuously adapts sensor behavior based on detected upfit accessories. The system dynamically reconfigures sensor parameters such as field of view, sampling rates, and data fusion strategies in real-time to compensate for blockages caused by aftermarket modifications.

Inventive Principle:
Principle #15Dynamics

2Reliability

If sensors are reconfigured to compensate for upfit accessories, then sensor performance is maintained, but system complexity increases

Engineering Contradiction:
Improvesensor performanceVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system maintains sensor performance by changing operational parameters rather than physical configuration. It adjusts sensor field of view, sampling rates, and data fusion weights through parameter modifications, avoiding complex hardware reconfiguration while maintaining reliability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The dynamic sensor model implements continuous feedback loops where sensor data quality is monitored, and reconfiguration decisions are made based on detected performance degradation. This feedback mechanism automates the complexity management, reducing the need for manual system reconfiguration.

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If dynamic sensor modeling is implemented, then sensor adaptability to modifications is improved, but computational requirements increase

Engineering Contradiction:
Improvesensor adaptabilityVSAvoidcomputational requirements
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The system applies partial action by selectively reconfiguring only those sensors affected by upfit accessories rather than all sensors in the vehicle. The dynamic model identifies and processes only the necessary subset of sensor data, reducing overall computational burden while maintaining adaptability.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS12578430B2Dynamic sensor model to adapt vehicle modifications and transformation
Publication Date: 2026.03.17 FORD GLOBAL TECH LLC
  • US12578430B2 patent drawing
  • US12578430B2 patent drawing
  • US12578430B2 patent drawing

AI summary

A dynamic sensor model is implemented by a vehicle to adapt sensor behavior to vehicle modifications and transformations. Responsive to impairment of a feature of the vehicle due to initial conditions for a target sensor being outside a range of current readings and further to receiving signals indicative of a upfit to the vehicle, an upfit zone of the vehicle is identified. The upfit zone corresponds to the target sensor. One or more reconfigurations of sensors of the vehicle within the upfit zone are performed to address the impairment of the feature.