Vehicle Shift Control with Stoichiometric Lean Adjustment

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Solution Overview

Problem

Existing vehicle control systems face challenges in managing torque fluctuation and catalyst deterioration during shifting operations, especially when the air-fuel ratio is switched between lean and rich states, leading to unstable engine operation, erroneous learning, shift shock, and catalyst degradation.

Innovation Solution

A controller is configured to maintain a lean air-fuel ratio closer to stoichiometric during shifting processes, suppressing torque fluctuation and minimizing catalyst deterioration by setting the air-fuel ratio to a value closer to stoichiometric only during shifting, while keeping it leaner than stoichiometric both before and after shifting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the air-fuel ratio is switched to a rich state during shifting to suppress torque fluctuation, then engine stability is improved, but catalyst deterioration accelerates

Engineering Contradiction:
Improveengine stabilityVSAvoidcatalyst deterioration
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent applies parameter changes by dynamically adjusting the air-fuel ratio based on the shifting state. During shifting, the air-fuel ratio is set to a first value closer to stoichiometric (reducing catalyst deterioration), while during non-shifting lean operation, it is set to a second leaner value (maintaining engine stability and oxygen supply). This temporal parameter adjustment resolves the contradiction between engine stability and catalyst protection.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If the air-fuel ratio is maintained lean during shifting to supply oxygen to the catalyst, then catalyst regeneration is improved, but torque fluctuation increases

Engineering Contradiction:
Improvecatalyst regenerationVSAvoidtorque fluctuation
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The patent resolves this contradiction by changing the air-fuel ratio parameter based on shifting detection. When shifting is detected, the system switches to a first air-fuel ratio value that is closer to stoichiometric, which reduces torque fluctuation while still allowing catalyst oxygen supply. This dynamic parameter adjustment enables simultaneous achievement of both catalyst regeneration and engine stability.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If the air-fuel ratio is switched frequently between lean and rich states, then engine operation adaptability is improved, but system complexity increases

Engineering Contradiction:
Improveengine operation adaptabilityVSAvoidcontrol system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies dynamics by implementing a shifting state detection mechanism that dynamically adjusts the air-fuel ratio based on real-time shifting conditions. The controller detects shifting events and automatically switches between two air-fuel ratio values, providing adaptive engine operation without requiring complex multi-parameter control systems. This dynamic approach maintains simplicity while achieving high adaptability.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11927146B2Controller and control method for vehicle
Publication Date: 2024.03.12 TOYOTA JIDOSHA KK
  • US11927146B2 patent drawing
  • US11927146B2 patent drawing
  • US11927146B2 patent drawing

AI summary

A controller is configured to control a vehicle that includes an internal combustion engine and an automatic transmission. The controller is configured to execute a shifting process that switches a gear ratio of the automatic transmission and a lean operation process that operates the internal combustion engine with an air-fuel ratio of the air-fuel mixture in a cylinder leaner than a stoichiometric air-fuel ratio. The controller is further configured to, when executing the shifting process during execution of the lean operation process, set an air-fuel ratio in a case in which the shifting process is being executed to a value closer to the stoichiometric air-fuel ratio than an air-fuel ratio in a case in which the shifting process is not being executed.