Vehicle Side Duct Layout for Radiator Airflow Confinement

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Solution Overview

Problem

Existing hybrid vehicles face issues with air flow from the front radiator heating the air supplied through intake mouths, affecting the operation of the heat exchanger and heating/conditioning system due to inadequate airflow management.

Innovation Solution

The vehicle design incorporates a central duct with side ducts that divert air flows, ensuring lower temperature air bypasses the radiator and intake mouths, maintaining system efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If air flows through the front radiator and supply duct, then the electric motor is cooled effectively, but the air supplied through the intake mouths becomes overheated

Engineering Contradiction:
Improvetemperature of air supplied through intake mouthsVSAvoidoperation of heat exchanger and heating/conditioning system
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The air flow management system is segmented into separate pathways: a central supply duct for the radiator and two side ducts for the intake mouths. This segmentation allows independent control of air flows, enabling the radiator to receive cool air while the intake mouths are protected from overheated air by the thermal barrier effect of the side ducts

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The side ducts act as intermediary thermal barriers between the hot radiator air flow and the intake mouths. These ducts confine the hot air flow in the central region, preventing direct thermal interaction with the intake mouths located in the side regions, thus mediating the thermal environment for the heat exchanger and heating/conditioning system

Inventive Principle:
Principle #24Intermediary (Mediator)

2Strength

If the front bottom is closed to support vertical load, then structural strength is improved, but air flow management becomes more complex

Engineering Contradiction:
Improvevertical load bearing capacityVSAvoidair flow management system
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The front bottom is segmented into a closed structural portion for load bearing and integrated air flow channels for thermal management. This segmentation allows the front bottom to simultaneously fulfill mechanical support functions and fluid management functions without requiring separate complex systems

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The air flow management system is merged with the front bottom structure itself. The supply duct and side ducts are integrated into the front bottom assembly, combining the structural support function with the air guidance function, thereby reducing overall system complexity despite the closed design requirement

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively prevents overheating of the intake mouths and ensures optimal operation of the heat exchanger and heating/conditioning system, enhancing vehicle performance.

Implementation Method 1

a front radiator (11) to cool the air flow (F1) passing through it

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

two side ducts (13) arranged on opposite sides of the duct (12) to confine the air flow (F1) coming from the duct (12)

Methodology Applied
Scientific EffectFluid flow confinement:

Data Source

PatentEP4477441B1Vehicle with side ducts for the confinement of a central hot flow
Publication Date: 2026.03.04 FERRARI SPA
  • EP4477441B1 patent drawingFigure 1
  • EP4477441B1 patent drawingFigure 2
  • EP4477441B1 patent drawingFigure 3

AI summary

A vehicle has a front compartment (6) obtained within an outer body (5) and delimited by a front bumper (8) and by a front hood (9), a central duct (12), which extends between the front bumper (8) and the front hood (9) and opens outwards both through the front bumper (8) and through the front hood (9), a front radiator (11) mounted along the central duct (12) and two side ducts (13), which are arranged on opposite sides of the central duct (12), extend between the front bumper (8) and the front hood (9) and open outwards both through the front bumper (8) and through the front hood (9) so as to confine a central air flow (F1) supplied along the central duct (12) between two side air flows (F2) supplied along the side ducts (13).