Flexible Vehicle Solar Panel Attachment Against Reaction Force Damage

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Solution Overview

Problem

Existing attachment structures for vehicle solar panels increase the risk of the solar module flying away or being damaged due to collision or movement, as they transmit reaction forces from the vehicle body to the solar module.

Innovation Solution

A flexible coupling member is used to connect the solar module to the vehicle body, comprising a panel-side attachment portion, a vehicle-body-side attachment portion, and a connection portion with flexibility, which absorbs and reduces the transmission of forces to the solar module.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a rigid bracket is used to attach the solar panel to the vehicle body, then the solar panel is securely fixed, but reaction forces from the vehicle body are transmitted to the solar module causing damage or disconnection

Engineering Contradiction:
Improvesecure fixationVSAvoidsolar module integrity
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The coupling member incorporates a flexible connection portion that can bend and deform, allowing the solar panel to remain securely attached while absorbing reaction forces through elastic deformation rather than transmitting them rigidly to the solar module

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The connection portion is designed with specific flexibility parameters (bendability, elasticity) that allow it to change its mechanical properties under load, absorbing impact forces through controlled deformation while maintaining secure attachment under normal conditions

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If the solar panel is directly attached to movable vehicle body parts, then the attachment structure is simple, but inertia forces during movement cause the solar module to move toward the vehicle body configuring member side

Engineering Contradiction:
Improveattachment structureVSAvoidsolar module position
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The flexible connection portion acts as a shock absorber during vehicle body movement, allowing controlled movement and deformation to accommodate inertia forces while preventing the solar module from moving excessively toward the vehicle body configuring member

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The elastic connection portion is designed in advance to absorb and cushion the inertia forces that will occur during vehicle body movement, preventing direct transmission of shock forces to the solar module before damage can occur

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed attachment structure significantly reduces the likelihood of the solar module flying away or being damaged by absorbing and dissipating forces, ensuring the module remains securely attached to the vehicle body.

Implementation Method 1

a connection portion that connects the panel-side attachment portion and the vehicle-body-side attachment portion and has flexibility

Methodology Applied
Scientific EffectFlexibility: Elasticity

Data Source

PatentUS20260081555A1Attachment structure for vehicle solar panel
Publication Date: 2026.03.19 TOYOTA JIDOSHA KK
  • US20260081555A1 patent drawing
  • US20260081555A1 patent drawing
  • US20260081555A1 patent drawing

AI summary

An attachment structure for vehicle solar panel includes: a vehicle-body configuring member configuring a part of a vehicle body; a solar panel provided on the vehicle-body configuring member, the solar panel including a glass exposed to an outside of the vehicle body, and a solar module provided on a vehicle inner-side surface of the glass; and a coupling member that couples the vehicle-body configuring member and the solar module. The coupling member includes: a panel-side attachment portion connected to the solar module; a vehicle-body-side attachment portion connected to the vehicle-body configuring member; and a connection portion that connects the panel-side attachment portion and the vehicle-body-side attachment portion and has flexibility.