Vehicle Solar Panel Structure With Integrated LEDs for Display

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Solution Overview

Problem

Existing vehicle exterior structures that integrate solar panels and illumination elements lack efficient energy management and effective integration of LEDs for display purposes.

Innovation Solution

A vehicle exterior structure that incorporates solar panels with monocrystalline or thin-film photovoltaic materials, where LEDs are integrated within the layer structure, either between solar cells or in recesses of the photovoltaic material, allowing for individual control and display functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If solar panels are integrated into vehicle exteriors for energy generation, then energy management is improved, but the exterior surface area available for illumination and display is reduced

Engineering Contradiction:
Improveenergy generationVSAvoidexterior surface area
Core Design Contradiction:
Use of energy by moving objectVSArea of stationary object

Solution Approach 1:

The patent combines solar cells and LED illumination elements into a single integrated module structure. The solar cells are arranged in a matrix pattern with LED elements positioned in the interstices between them, allowing both energy generation and illumination functions to coexist on the same exterior surface without one function excluding the other.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The invention transitions from considering solar panels and illumination as separate two-dimensional surface occupations to a three-dimensional integrated structure. By positioning LED elements in the vertical and lateral spaces between solar cells, the solution utilizes multiple dimensions to accommodate both functions within the same exterior footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If LEDs are installed between solar cells or in recesses, then illumination integration is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveillumination integrationVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The LED illumination elements are pre-positioned within recesses or mounting structures during the module assembly process, before the final sealing and lamination steps. This preliminary positioning ensures proper alignment and integration without requiring complex post-assembly operations, thereby reducing overall manufacturing complexity while maintaining high illumination integration.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If solar cells are arranged in spaced relation, then illumination element placement is improved, but energy generation efficiency is reduced

Engineering Contradiction:
Improveillumination element placementVSAvoidenergy generation efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The solar cells are arranged in a matrix pattern where the spacing and positioning are locally optimized to accommodate LED elements in the interstices. The matrix arrangement ensures that solar cells maintain adequate spacing for LED integration while maximizing the active solar cell area within each module, thereby balancing illumination placement requirements with energy generation efficiency.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables efficient energy generation and storage, while providing a flexible and visually integrated illumination system that can display messages, enhancing both energy management and aesthetic appeal of the vehicle.

Implementation Method 1

a solar panel (1) which supports a layer of monocrystalline solar cells (4) or a thin-film photovoltaic material

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

illumination elements (9), in particular LEDs, are installed in one of the layers in the layer structure of the solar panel (1)

Methodology Applied
Scientific EffectLight emitting diode effect: Light Emitting Diode

Data Source

PatentUS20250160005A1Vehicle exterior structure comprising solar cells and illumination elements
Publication Date: 2025.05.15 MAGNA EXTERIORS GMBH
  • US20250160005A1 patent drawing
  • US20250160005A1 patent drawing

AI summary

A vehicle exterior structure comprising a solar panel, wherein either the vehicle exterior structure or a base sheet separate therefrom forms a base sheet which supports a layer of monocrystalline solar cells or a thin-film photovoltaic material which is/are covered towards the vehicle outer surface, and wherein illumination elements are installed in one of the layers in the layer structure of the solar panel.