Vehicle Rotational Speed Diagnostics for Faulty Vibration Detection

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Solution Overview

Problem

Current methods for evaluating powertrain vibrations in vehicles are hindered by noise in basic signals due to frequent derivation, limited temporal and frequency resolution, and inability to directly assess disruption length, making accurate and reliable diagnosis of faulty vibration behavior challenging.

Innovation Solution

A diagnostic method that filters speed bands using bandpass filters to exclude slow speed changes and focuses on kinetic energy integration over specific time ranges to quantify vibration strength and duration, issuing warnings when thresholds are exceeded, allowing for adjustment of engine and drive train parameters to minimize undesirable vibrations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If derivatives of rotational speed are used for vibration evaluation, then vibration parameters can be obtained, but the signal-to-noise ratio deteriorates and measurement reliability decreases

Engineering Contradiction:
Improvevibration parameter accuracyVSAvoidsignal-to-noise ratio
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The rotational speed signal is segmented into multiple speed bands using bandpass filters, each targeting specific vibration frequency ranges. This segmentation allows evaluation of vibrations in different frequency domains independently, improving measurement precision while maintaining signal quality by focusing on relevant frequency components rather than processing the entire spectrum with derivatives.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If derivatives are calculated at specific time points, then instantaneous vibration information is obtained, but temporal analysis capability is limited

Engineering Contradiction:
Improveinstantaneous vibration measurementVSAvoidtime period analysis capability
Core Design Contradiction:
Measurement precisionVSDuration of action of moving object

Solution Approach 1:

The patent continuously calculates characteristic values by integrating filtered speed bands over extended time periods rather than relying on discrete instantaneous derivative calculations. This continuous integration approach maintains the ability to capture instantaneous vibration information while simultaneously providing temporal analysis capability across the entire measurement period, enabling both precise momentary measurement and long-term trend analysis.

Inventive Principle:
Principle #20Continuity of useful action

3Measurement precision

If Fourier transform is used for frequency analysis, then frequency-domain resolution is improved, but temporal resolution deteriorates and disturbance duration cannot be assessed

Engineering Contradiction:
Improvefrequency-domain resolutionVSAvoidtemporal resolution and disturbance duration
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

Instead of using traditional Fourier transform that converts time-domain signals to frequency-domain (losing temporal information), the patent integrates filtered speed bands over time to create characteristic values that preserve both frequency and temporal dimensions. This approach evaluates vibrations in the time domain while maintaining frequency selectivity through bandpass filtering, thereby preserving disturbance duration information while achieving frequency-domain resolution through selective filtering and integration.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Measurement precision

If bandpass filtering is applied to specific speed bands, then relevant vibration frequencies are isolated, but device complexity increases

Engineering Contradiction:
Improvevibration frequency isolationVSAvoidfiltering system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses a single integration operation that processes multiple filtered speed bands simultaneously to generate comprehensive vibration characteristic values. This multi-functional approach allows the same integration mechanism to evaluate vibrations across different frequency ranges (multiple speed bands) without requiring separate processing paths for each band, thereby achieving precise frequency isolation while minimizing additional device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP4283276A1Diagnostic method for a vehicle
Publication Date: 2023.11.29 VOLKSWAGEN AG
  • EP4283276A1 patent drawingFigure 1
  • EP4283276A1 patent drawingFigure 2
  • EP4283276A1 patent drawing

AI summary

The presented invention relates to a diagnostic method (100) for diagnosing faulty vibration behavior of a rotating component of a vehicle (200). The diagnostic method (100) comprises: - determining (101) the rotational speed of the component, - calculating (103) at least one filtered speed band from measured speed values ​​using at least one mathematical filter, - calculating (105) a characteristic value of the vibration behavior of the component by integrating the at least one filtered speed band over time, - outputting (107) a warning message if the characteristic value exceeds a predetermined threshold. The presented invention further relates to a vehicle (200).