Vehicle Illumination System With Stepped Light Guides

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Solution Overview

Problem

Existing illumination systems in vehicles struggle to achieve homogeneous and continuous light emission across elongated geometries, leading to discontinuities and increased heat generation, which complicates the design and increases costs.

Innovation Solution

The illumination system comprises two or more primary light guides with partial overlap, a secondary light guide positioned between the primary light guides and the light extraction surface, and a constant distance maintained between light output surfaces and input surfaces to ensure homogeneous light distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a continuous printed circuit board with a higher number of LED elements is used to cover the entire elongated geometry, then the illumination coverage and continuity are improved, but the device cost and heat generation increase

Engineering Contradiction:
Improveillumination coverageVSAvoidnumber of LED elements
Core Design Contradiction:
Illumination intensityVSQuantity of substance

Solution Approach 1:

The illumination system is divided into multiple independent light guides (first, second, and third light guides) positioned at different depths. Each light guide is illuminated by separate LED elements, allowing the system to achieve continuous illumination coverage using a limited number of LED elements rather than requiring a continuous strip of LEDs along the entire geometry.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The light guides are nested in a stepped configuration at different depths relative to the illumination surface. The first light guide is at a first depth, the second light guide is at a second depth, and the third light guide is at a third depth, creating a layered structure that maximizes illumination coverage while minimizing the number of required LED elements.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Illumination intensity

If a continuous printed circuit board with a higher number of LED elements is used to cover the entire elongated geometry, then the illumination coverage is improved, but the heat generation and temperature increase leading to more complicated design

Engineering Contradiction:
Improveillumination coverageVSAvoidheat generation
Core Design Contradiction:
Illumination intensityVSTemperature

Solution Approach 1:

The illumination system is divided into multiple independent light guides (first, second, and third light guides) positioned at different depths. Each light guide is illuminated by separate LED elements, allowing the system to achieve continuous illumination coverage using a limited number of LED elements rather than requiring a continuous strip of LEDs along the entire geometry.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent extracts and removes the continuous LED element configuration from the system, replacing it with discrete LED elements that illuminate separate light guides. This extraction eliminates the need for a continuous circuit board and reduces the overall heat generation while maintaining illumination coverage.

Inventive Principle:
Principle #2Taking out (Extraction)

3Adaptability or versatility

If conventional illumination systems are used to illuminate new geometries, then the device can perform auxiliary illumination functions, but the configuration complexity increases

Engineering Contradiction:
Improveauxiliary illumination functionsVSAvoidconfiguration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The illumination system is designed to perform multiple functions including conventional illumination, auxiliary illumination, and aesthetic illumination effects. The stepped light guide configuration enables the system to achieve various illumination patterns and effects while maintaining a relatively simple and compact structure that can be integrated into different vehicle applications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system enables dynamic illumination effects through the stepped light guide configuration, allowing different regions to be illuminated independently or in sequence to create moving or changing illumination patterns. This dynamic capability is achieved without requiring complex mechanical moving parts, maintaining system simplicity while providing versatile illumination functions.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration prevents intensity losses and provides a homogeneous, continuous light effect across the illuminated geometry, reducing heat generation and design complexity while maintaining a smaller number of LEDs.

Implementation Method 1

Each primary light guide comprises at least one end configured to receive light beams generated by at least one light emitting element

Methodology Applied
Scientific EffectLight emitting diode: Light Emitting Diode

Implementation Method 2

each of the primary light guides comprising at least one light extraction optics zone configured to direct at least part of the light beams transmitted by the respective primary light guide towards the light extraction surface

Methodology Applied
Scientific EffectLight guidance and direction: Waveguide (optics)

Implementation Method 3

a secondary light guide arranged between the primary light guides and the light extraction surface of the device where it is installed

Methodology Applied
Scientific EffectLight transmission through light guide: Optical Fibre

Data Source

PatentEP4001745B1Illumination system in illumination devices in vehicles, device which includes the illumination system and vehicle with said device
Publication Date: 2025.06.04 SEAT SA
  • EP4001745B1 patent drawingFigure 1~3
  • EP4001745B1 patent drawingFigure 4

AI summary

The present invention relates to an illumination system which is installed in light signaling devices in vehicles or, generally, to illumination devices in vehicles, including for example the headlights, lamps or similar devices in vehicles, wherein the illumination system comprises a secondary light guide which is installed, coupled to the overlapping configuration of the different primary light guides, with a constant being maintained between the distances of light input and output of the secondary light guide with the contiguous elements, that is to say, of the entire guide from which light enters and with respect to the light extraction surface of the illumination device. The invention also relates to the device which includes the illumination system as well as to the vehicle which comprises the above illumination device.