Automated Vehicle Storage Bin Cover Deployment

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Solution Overview

Problem

Vehicle passengers often face challenges with storing luggage and personal items in vehicles where there is no available storage space, leading to unrestrained items during travel, and conventional storage solutions require manual operation which can be inconvenient.

Innovation Solution

A vehicle storage system featuring a storage bin with a deployable cover mechanism, actuation assembly, and tether system that deploys over the storage bin opening in response to a signal from the restraint control system, utilizing a tensioning apparatus and controller to automate the deployment of the cover for passive restraint.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual operation of storage containers is used, then device complexity is reduced, but ease of operation deteriorates

Engineering Contradiction:
Improveease of operationVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The cover is pre-positioned and stored within the storage bin structure, ready for deployment. The actuation assembly is pre-configured with the tether and cover mechanism, so that upon activation, the cover can be rapidly deployed without requiring manual assembly or preparation, thus improving ease of operation while maintaining automated functionality.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system enables self-service operation where the cover automatically deploys and restrains items without human intervention. The actuation assembly automatically tensions the tether to deploy the cover when activated, eliminating the need for manual operation while the system serves itself through automated mechanical action.

Inventive Principle:
Principle #25Self-service

2Extent of automation

If automated deployment mechanism is added, then ease of operation is improved, but device complexity increases

Engineering Contradiction:
Improveextent of automationVSAvoiddevice complexity
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The actuation assembly serves multiple functions: it stores the cover, deploys the cover using the tether, and can retract the cover back into the storage bin. This multi-functionality reduces the need for separate mechanisms for each operation, thereby limiting the increase in device complexity while achieving high extent of automation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The cover is nested within the storage bin structure when not in use, and the tether is stored within the actuation assembly. This nesting arrangement allows the automated deployment mechanism to be compact and integrated within the existing storage bin geometry, minimizing the increase in overall device complexity while enabling automated operation.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Adaptability or versatility

If storage space is not available, then adaptability is improved for vehicle interior, but reliability of item restraint deteriorates

Engineering Contradiction:
ImproveadaptabilityVSAvoidreliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The cover transitions from a static stored position to a dynamic deployed position that actively restrains items. The tether provides dynamic tensioning to secure the cover over items during travel, and the system can dynamically respond to motion or acceleration forces, thereby maintaining reliability of item restraint while adapting to limited vehicle interior space.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The cover is implemented as a flexible membrane or thin film structure that can conform to various item shapes and sizes within the storage bin. This flexibility allows the cover to effectively restrain diverse items even in compact storage spaces, maintaining reliability of restraint while adapting to the limited vehicle interior environment.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a convenient and automated means to restrain items within the storage bin, preventing them from moving during travel and eliminating the need for manual operation of storage containers, enhancing safety and usability.

Implementation Method 1

the cover includes a tether coupled to a wheel and axle system

Methodology Applied
Scientific EffectWheel and axle: Wheel and Axle

Implementation Method 2

a tether is operable between undeployed and deployed positions and the actuation assembly is configured to deploy the tether

Methodology Applied
Scientific EffectTension: Tension

Data Source

PatentUS10744949B2Storage system
Publication Date: 2020.08.18 FORD GLOBAL TECH LLC
  • US10744949B2 patent drawing
  • US10744949B2 patent drawing
  • US10744949B2 patent drawing

AI summary

A vehicle including a storage bin and a restraint control system. An actuation assembly is configured to activate in response to a signal from the restraint control system. A tether is operable between undeployed and deployed positions and the actuation assembly is configured to deploy the tether over an opening defined by the storage bin.