Vehicle Substructure Load Path for Offset Collision Rotation Control

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Solution Overview

Problem

Existing vehicle body structures, such as those described in Patent Literature 1, are inadequate in preventing vehicle rotation during offset collisions, as they rely on collapsing members to absorb impact, which can lead to rotation towards the collision opponent.

Innovation Solution

A vehicle body structure featuring side frames, lower members, and a load transmitter system, where the lower member's tip end is connected to the side frame and designed to absorb and distribute collision loads, preventing vehicle rotation by generating a load that separates the vehicle from the collision opponent in the vehicle width direction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If members are configured to absorb impact by collapsing in the front-rear direction, then collision safety performance is improved, but vehicle rotation occurs during offset collision

Engineering Contradiction:
Improvecollision safety performanceVSAvoidvehicle rotation
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent introduces a new spatial dimension for load transmission by connecting the lower member to the side frame at an angle in the vehicle width direction. This angular connection creates a load path that extends laterally, transforming the purely front-rear collapse mechanism into a multi-directional load distribution system that counters rotational moments during offset collisions

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If crash cans are arranged in front of face parts to absorb load, then front collision safety is improved, but inert moment causes vehicle rotation toward collision opponent

Engineering Contradiction:
Improvefront collision safetyVSAvoidinert moment causing rotation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The lower member acts as an intermediary element that bridges the crash can and the side frame. It transmits and redistributes the collision load laterally to the side frame before the inert moment can fully generate rotational force, thereby mediating between the front impact and the vehicle body to prevent rotation

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20240286683A1Vehicle substructure
Publication Date: 2024.08.29 HONDA MOTOR CO LTD
  • US20240286683A1 patent drawing
  • US20240286683A1 patent drawing
  • US20240286683A1 patent drawing

AI summary

Included are a side frame extending in a front-rear direction and a lower member located outside the side frame in a vehicle width direction and extending in the front-rear direction. In the lower member, an inward inclined portion approaches the side frame as it goes away from a passenger compartment and a lower tip end portion that is a tip end portion located farthest from the passenger compartment is connected to the side frame.