Vehicle Temperature Sensor Grid Duct Solar Protection

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Solution Overview

Problem

The high cost of sunshine sensors and the need for mechanical protection and decoration of temperature sensors in vehicle passenger compartments due to their surface location, which increases manufacturing costs and exposes them to direct solar radiation, affecting temperature measurement accuracy.

Innovation Solution

A temperature detection device with a temperature sensor housed in an air duct with a grid-shaped first portion that prevents direct solar radiation influence, eliminating the need for a sunshine sensor and reducing manufacturing costs by positioning the sensor away from the façade surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the temperature sensor is located at the façade surface to measure air temperature, then the measurement position is optimal, but the sensor is directly exposed to solar radiation which compromises measurement accuracy

Engineering Contradiction:
Improveair temperature measurement accuracyVSAvoidsolar radiation influence
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The air duct is divided into two distinct portions: a first portion (grid) that interfaces with the external environment and a second portion that houses the temperature sensor. This segmentation allows the sensor to be isolated from solar radiation while maintaining access to ambient air through the grid structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The temperature sensor is nested within the second portion of the air duct, which is itself nested within the façade structure. This nested arrangement protects the sensor from direct solar exposure while allowing it to measure air temperature through the grid portion that extends to the façade surface.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Measurement precision

If a sunshine sensor is added to compensate for solar radiation effects, then temperature measurement accuracy improves, but manufacturing cost increases

Engineering Contradiction:
Improvetemperature calculation accuracyVSAvoidsensor system cost
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The harmful effect of solar radiation is extracted and blocked by the grid structure before it can reach the temperature sensor. This eliminates the need for a separate sunshine sensor to compensate for solar effects, as the grid physically prevents the radiation from influencing the sensor.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The grid structure, which might seem to obstruct air flow, actually provides a beneficial dual function: it allows ambient air to reach the sensor while simultaneously blocking solar radiation. This converts a potential obstacle into a protective feature that eliminates the need for additional expensive sensors.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If the temperature sensor is housed in an enclosed space for protection, then the sensor is protected from environmental factors, but air contact is reduced affecting measurement accuracy

Engineering Contradiction:
Improvesensor protectionVSAvoidair temperature measurement
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The first portion of the air duct is designed as a grid structure with numerous openings. This porous-like structure allows free air flow and contact with the ambient environment while providing a barrier against direct solar radiation. The grid maintains both protection and air accessibility simultaneously.

Inventive Principle:
Principle #31Porous materials

4Measurement precision

If the temperature sensor and sunshine sensor are located at the façade surface, then solar radiation can be accounted for, but mechanical protection and decoration requirements increase manufacturing cost

Engineering Contradiction:
Improvetemperature measurement with solar compensationVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The air duct structure is designed to serve multiple functions: it provides mechanical protection for the temperature sensor, enables air flow for temperature measurement, blocks solar radiation, and can be integrated into the façade design. This multi-functionality eliminates the need for separate sunshine sensors and reduces the need for additional protective enclosures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides accurate temperature measurement without the need for a sunshine sensor, reducing manufacturing costs and protecting the sensor from solar radiation, while maintaining the sensor's functionality and design integration.

Implementation Method 1

the first portion has the shape of a grid to prevent the direct influence of solar rays on the temperature sensor

Methodology Applied
Scientific EffectSolar radiation blocking: Absorption (EM radiation)

Data Source

PatentUS8382368B2Temperature detection device for the passenger compartment of a vehicle
Publication Date: 2013.02.26 VALEO SYST THERMIQUES SAS
  • US8382368B2 patent drawing
  • US8382368B2 patent drawing
  • US8382368B2 patent drawing

AI summary

The invention relates to a temperature detection device (1) for detecting the temperature (Ta) of the air (A) in the passenger compartment (100) of a vehicle, that comprises at least one temperature sensor (2) provided in an air duct (4) having a first portion (5), said air duct (4) being in aeraulic communication with the air of the (A) of the passenger compartment (100) through said first portion (5). The temperature detection device (1) includes means capable of preventing the direct influence of solar rays (RS) on the temperature sensor (2).