Integrated Vehicle Test Bench for Real-World Scenario Simulation

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Solution Overview

Problem

Existing test systems for intelligent vehicles are limited in their ability to perform comprehensive testing, often relying on single test tools and failing to simulate real-world driving conditions effectively.

Innovation Solution

A system integrating a test bench, hardware-in-the-loop sub-system, software-in-the-loop sub-system, target-in-the-loop sub-system, and a test management platform, which simulates road resistance and posture, constructs specific test environments, inputs test scenario data, and presents traffic scenario targets to comprehensively test intelligent vehicles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If virtual simulation testing (model-in-the-loop or software-in-the-loop) is used, then test cost is reduced and test efficiency is improved, but test accuracy deteriorates due to reliance on mathematical models that differ from actual test conditions

Engineering Contradiction:
Improvetest efficiencyVSAvoidtest accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent merges virtual simulation testing (model-in-the-loop and software-in-the-loop) with hardware-in-the-loop testing into an integrated test system. This combination allows the system to leverage the efficiency and low cost of virtual simulation while incorporating real hardware components (sensors, controllers, actuators) to maintain test accuracy, thereby resolving the contradiction between test efficiency and test accuracy.

Inventive Principle:
Principle #5Merging (Combining)

2Measurement precision

If hardware-in-the-loop testing is used, then test accuracy is improved by incorporating real components, but adaptability deteriorates because changes in operating environment during practical tests affect test effectiveness

Engineering Contradiction:
Improvetest accuracyVSAvoidenvironmental adaptability
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic environmental simulation capabilities in the hardware-in-the-loop test system. The system can dynamically adjust and simulate various operating environments (road conditions, weather, traffic scenarios) to match practical test conditions. This dynamic adaptation allows the system to maintain test accuracy while becoming adaptable to different environmental conditions, resolving the contradiction between test accuracy and environmental adaptability.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If vehicle-in-the-loop testing or closed-field testing is used, then test accuracy is improved by testing the whole vehicle, but test cost increases and test repeatability deteriorates due to site limitations and environmental variations

Engineering Contradiction:
Improvetest accuracyVSAvoidtest cost
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent introduces an intermediary integrated test system that combines virtual and hardware elements, serving as a mediator between full-vehicle testing and component-level testing. This intermediary system allows comprehensive vehicle testing to be performed in a controlled laboratory environment rather than requiring expensive outdoor test sites, thereby maintaining test accuracy while reducing test cost and improving repeatability.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Device complexity

If existing single-tool test systems are used, then device complexity is reduced, but comprehensiveness deteriorates as they fail to perform integrated hardware-in-the-loop and vehicle testing

Engineering Contradiction:
Improvesystem simplicityVSAvoidtesting comprehensiveness
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent designs an integrated test system with multi-functionality that can perform model-in-the-loop testing, software-in-the-loop testing, hardware-in-the-loop testing, and vehicle-in-the-loop testing within a single unified platform. This universal system consolidates multiple test tools and capabilities, maintaining relative simplicity while achieving comprehensive testing coverage across different test levels and requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12241807B2System for testing intelligent vehicles
Publication Date: 2025.03.04 CHANGAN UNIV
  • US12241807B2 patent drawing
  • US12241807B2 patent drawing
  • US12241807B2 patent drawing

AI summary

A system for testing intelligent vehicles, including a test bench, a hardware-in-the-loop sub-system, a software-in-the-loop sub-system, a target-in-the-loop sub-system and a test management platform. The test bench is configured to simulate the resistance of the actual road according to the road resistance parameters, and simulate the posture of the actual road according to the road posture parameters.