Vehicle Voltage Dissipation via Impact-Triggered Contactor Isolation

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Solution Overview

Problem

In electric or hybrid electric vehicles, existing systems fail to effectively dissipate voltage in electrical circuits during vehicle impact situations, potentially leading to energy inefficiencies and safety concerns.

Innovation Solution

A system and method that includes a power system with a voltage source and contactor, an inverter with a capacitor, and a vehicle impact detection system, which disconnects the voltage source upon impact detection and gradually discharges the capacitor through an electrical machine and resistor to manage energy dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the voltage source remains connected during vehicle impact, then the electrical circuit remains operational, but energy is wasted and safety risks increase due to undissipated voltage

Engineering Contradiction:
Improveenergy wastageVSAvoidoperational safety
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The system performs preliminary action by detecting vehicle impact conditions and proactively disconnecting the voltage source before the capacitor can discharge through the electrical machine. This prevents both energy wastage and potential safety hazards by preparing the system in advance for the impact event

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The contactor is used to extract and isolate the voltage source from the electrical circuit upon impact detection. This separation removes the harmful voltage from the system, preventing energy wastage and eliminating safety risks associated with undissipated voltage during impact events

Inventive Principle:
Principle #2Taking out (Extraction)

2Speed

If the capacitor is discharged rapidly through the electrical machine, then voltage dissipation is faster, but the electrical machine may be damaged or overloaded

Engineering Contradiction:
Improvevoltage dissipation speedVSAvoidelectrical machine durability
Core Design Contradiction:
SpeedVSStrength

Solution Approach 1:

The system dynamically adjusts the discharge rate of the capacitor based on real-time conditions. Initially, the capacitor discharges rapidly through the electrical machine to quickly reduce voltage, then transitions to a slower discharge phase to protect the electrical machine from overload damage

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The discharge process occurs in distinct phases or periods: an initial rapid discharge phase followed by a slower discharge phase. This periodic action allows the system to achieve fast voltage dissipation when safe, then protect the electrical machine during the remaining discharge period

Inventive Principle:
Principle #19Periodic action

3Ease of operation

If the contactor remains closed to maintain circuit continuity, then electrical operations can proceed, but voltage cannot be safely dissipated during impact

Engineering Contradiction:
Improvecircuit continuityVSAvoidvoltage dissipation safety
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The contactor extracts the voltage source from the electrical circuit upon impact detection, physically separating it to enable safe voltage dissipation. This extraction resolves the contradiction by removing the voltage source that prevents safe dissipation while maintaining the ability to restore circuit continuity when needed

Inventive Principle:
Principle #2Taking out (Extraction)

4Reliability

If the voltage source is disconnected immediately upon impact detection, then safety is improved, but ongoing electrical operations are interrupted

Engineering Contradiction:
Improvesafety during impactVSAvoidelectrical operation continuity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system applies preliminary anti-action by disconnecting the voltage source in anticipation of potential harm during impact. This protective action prioritizes safety over operational continuity, preventing harmful effects while accepting temporary interruption of electrical operations

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures safe and efficient voltage dissipation in vehicle electrical circuits during impacts, preventing energy wastage and ensuring operational safety by controlling the discharge rates and timing.

Implementation Method 1

an inverter electrically coupled to the power system and including a device for storing an electrical charge

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

an electrical machine adapted to drive a vehicle traction wheel

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS7422293B2System and a method for dissipating voltage in an electrical circuit of a vehicle
Publication Date: 2008.09.09 FORD GLOBAL TECH LLC
  • US7422293B2 patent drawing
  • US7422293B2 patent drawing
  • US7422293B2 patent drawing

AI summary

A system and a method for dissipating voltage in an electrical circuit of a vehicle. The system includes a power source and an inverter. The power source has a voltage source and a contactor. The inverter is electrically coupled to the power source and includes a device for storing an electrical charge. The contactor is opened to disconnect the voltage source before the device is discharged.