Vehicle Wheel Passage Openings for Drag Reduction

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Solution Overview

Problem

Vehicle wheels on double-track vehicles face a challenge in reducing drag while maintaining effective cooling airflow for the wheel brake, as traditional passage openings do not efficiently manage aerodynamic forces, leading to increased fuel consumption.

Innovation Solution

The passage openings in the wheel design decrease in width against the rotating direction, with virtual centers of these openings moving towards the wheel center, reducing the lever arm of the pressure force and minimizing the moment of resistance against wheel rotation, while maintaining sufficient airflow for cooling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If passage openings are designed with constant width in the radial direction, then manufacturing is simple, but aerodynamic drag and moment of resistance are increased

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidfuel consumption
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The passage opening width is varied locally along the radial direction, with the width being larger at the outer radius and smaller at the inner radius. This local variation optimizes the aerodynamic properties of the wheel by reducing the moment of resistance, while the overall structure remains simple to manufacture.

Inventive Principle:
Principle #3Local quality

2Loss of energy

If passage openings are designed with changing width to reduce moment of resistance, then fuel consumption decreases, but the design complexity increases

Engineering Contradiction:
Improvefuel consumptionVSAvoidpassage opening geometry
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The width parameter of the passage opening is changed continuously or in steps along the radial direction. This parameter variation is designed to reduce the moment of resistance caused by aerodynamic forces, achieving measurable fuel consumption reduction while maintaining a relatively simple geometric form that can be manufactured using conventional methods.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If a full-surface lateral cover of the wheel house is implemented, then drag is reduced, but cooling airflow to the wheel brake is blocked

Engineering Contradiction:
ImprovedragVSAvoidwheel brake cooling
Core Design Contradiction:
Loss of energyVSTemperature

Solution Approach 1:

The wheel cover is segmented with passage openings that allow cooling airflow to pass through to the wheel brake. The segmentation is designed with specific width variations in the radial direction to maintain adequate cooling while minimizing aerodynamic drag and moment of resistance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The passage openings are strategically positioned and dimensioned with varying width along the radial direction to provide localized cooling airflow where needed, while the remaining areas of the wheel cover maintain a streamlined shape to reduce overall drag.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces fuel consumption by minimizing the moment of resistance caused by aerodynamic forces, achieving a measurable decrease in fuel consumption without compromising the cooling airflow.

Implementation Method 1

aerodynamic forces and the wheel rotation

Methodology Applied
Scientific EffectAerodynamic forces: Drag

Implementation Method 2

reducing the lever arm of the pressure force

Methodology Applied
Scientific EffectPressure force: Pressure Gradient

Data Source

PatentUS7677676B2Vehicle wheel for a double-track vehicle or cover therefor
Publication Date: 2010.03.16 BAYERISCHE MOTOREN WERKE AG
  • US7677676B2 patent drawing
  • US7677676B2 patent drawing
  • US7677676B2 patent drawing

AI summary

A vehicle wheel for a double-track vehicle or an external cover therefor is provided, having passage openings, particularly for a cooling air flow for a wheel brake provided on the interior side of the wheel, in the lateral projection. The passage openings have a width in the radial direction which changes when viewed in the circumferential direction such that, viewed against the rotating direction of the wheel when the vehicle is driving forward, the above-mentioned width Viewed in the radial direction, centers of the virtual segments of the passage opening which follow one another against the rotating direction move in the direction of the wheel center. As a result, the force as well as the lever arm of the drag is reduced, so that a moment of resistance is obtained which is significantly decreased. The passage openings are preferably bounded by spokes extending essentially in the radial direction.