Vehicle Window Assembly with Embedded Light-Producing Assembly

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Solution Overview

Problem

Conventional vehicle lighting systems for map and dome lights occupy space and result in a cluttered appearance, necessitating a solution that integrates lighting functionality into vehicle windows while maintaining aesthetics and functionality.

Innovation Solution

A vehicle window assembly with an inner and outer layer and an interlayer containing a light-producing assembly, optical film, and variable-transparency switchable glazing, allowing for user-controlled illumination modes by varying light transmittance through touch inputs, enabling the window to function as both a map light and a dome light.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If map and dome lights are provided in overhead consoles, then lighting functionality is achieved, but space is consumed and appearance becomes cluttered

Engineering Contradiction:
Improvelighting functionalityVSAvoidspace occupation
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The patent merges the lighting assembly with the vehicle window assembly, integrating map and dome light functions directly into the window structure. The light-producing assembly is embedded within the window's interlayer, eliminating the need for separate overhead console lighting components and reducing overall space occupation while maintaining full lighting functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The window assembly is designed to serve multiple functions: it acts as both a structural window component and an integrated lighting system. By incorporating light-producing assemblies, optical films, and variable-transparency glazing into the window, the same component provides both visual access and illumination functions, reducing the need for additional dedicated lighting spaces.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Area of stationary object

If lighting assembly is integrated into vehicle window, then space is saved and appearance is improved, but device complexity increases

Engineering Contradiction:
Improvespace efficiencyVSAvoidassembly complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The lighting assembly is segmented into distinct functional layers within the window interlayer: light sources (LEDs), optical films for light distribution, and variable-transparency switchable glazing. This segmentation allows each component to perform its specific function efficiently while being integrated into a unified window structure, managing complexity through functional decomposition.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The window assembly uses composite construction with multiple layers including glass or plastic layers, interlayer material, embedded light-producing components, optical films, and switchable glazing. This composite structure integrates diverse materials and functions into a single unified assembly, achieving space efficiency while distributing complexity across different material layers.

Inventive Principle:
Principle #40Composite materials

3Adaptability or versatility

If variable-transparency switchable glazing is used, then user-controlled lighting modes are achieved, but manufacturing complexity increases

Engineering Contradiction:
Improvelighting mode controlVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The window incorporates variable-transparency switchable glazing that can dynamically change its optical properties from transparent to opaque states. This dynamic capability allows the window to provide different lighting modes (map light, dome light, privacy mode) on demand, enhancing adaptability while the switching mechanism is integrated into the existing window manufacturing process.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The switchable glazing changes its transparency parameter in response to user input or sensor detection, allowing the same physical component to provide different lighting functions. This parameter change capability enables versatile lighting modes without requiring multiple separate physical assemblies, managing manufacturing complexity through single-component multi-state operation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides a space-efficient, aesthetically pleasing, and user-controllable lighting system that integrates map and dome light functions into vehicle windows, enhancing the lighting experience and reducing clutter.

Implementation Method 1

an optical film configured to collimate light emitted by the light sources

Methodology Applied
Scientific EffectCollimation:

Implementation Method 2

a variable-transparency switchable glazing configured to vary the transmittance of the light emitted from the light sources based on user-supplied input

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 3

a polymer dispersed liquid crystal device coupled to the optical film and including a number of liquid crystal droplets within a film disposed between two layers of a transparent and conductive material

Methodology Applied
Scientific EffectLiquid crystal alignment: Liquid Crystals

Data Source

PatentUS10894511B2Vehicle window assembly having a light-producing assembly
Publication Date: 2021.01.19 FORD GLOBAL TECH LLC
  • US10894511B2 patent drawing
  • US10894511B2 patent drawing
  • US10894511B2 patent drawing

AI summary

A vehicle window assembly is provided herein and includes an inner layer, an outer layer, and an interlayer therebetween. A light-producing assembly is disposed in the interlayer and includes light sources disposed to emit light toward the inner layer, an optical film configured to collimate light emitted by the light sources, and a variable-transparency switchable glazing configured to vary the transmittance of the light emitted from the light sources based on user-supplied input.