Removable Bracket for Vehicle Window Seal Support

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Solution Overview

Problem

Vehicle door structures require disassembly to install or remove window glass, making the process cumbersome, and existing designs struggle to provide effective support for window seals, leading to vibration and noise infiltration.

Innovation Solution

A removable support bracket is integrated into the vehicle door structure, featuring a seal supporting lip and glass installation slot, which allows for easy installation and removal of window glass while providing rigid support to the window seal, reducing noise and vibration by forming a continuous seal along the window opening.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the vehicle door structure uses a fixed window opening design, then the structural integrity is maintained, but the installation and removal of window glass requires disassembly of the vehicle door structure

Engineering Contradiction:
Improveinstallation and removal of window glassVSAvoiddisassembly of vehicle door structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The invention divides the window opening structure into two separate components: a fixed window opening in the door structure and a removable support bracket that can be independently attached and detached. This segmentation allows the support bracket to be removed for window glass installation without disassembling the entire door structure, resolving the contradiction between ease of operation and device complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention extracts the support bracket function from the main door structure, creating a separate removable component. The support bracket is designed to be detachably mounted to the door structure, allowing it to be taken out when window glass installation is needed, thereby enabling easy operation without compromising the integrity of the main door structure

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If the vehicle door structure lacks a dedicated seal support, then the structure remains simple, but the window seal lacks rigid support leading to vibration and noise infiltration

Engineering Contradiction:
Improveseal support and noise reductionVSAvoidadditional support bracket components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The support bracket serves multiple functions simultaneously: it provides structural support for the window glass, maintains the positioning of the window seal, and contributes to the overall rigidity of the window opening assembly. By consolidating these multiple functions into a single component, the invention achieves reliable seal support without proportionally increasing device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention combines the seal support function with the window glass support function in a single integrated support bracket. The bracket is designed with features that simultaneously support both the window glass from below and the window seal along its upper surface, thereby achieving reliable seal support while minimizing the number of separate components

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS9248729B2Vehicle door structure
Publication Date: 2016.02.02 NISSAN MOTOR CO LTD

AI summary

A vehicle door structure includes a panel and a bracket. A window opening in the panel has an edge extending along a lower periphery of the window opening from a first side to a second side of the window opening. The edge defines a seal supporting lip and a glass installation slot. The seal supporting lip extends from the first side of the window opening toward the second side of the window opening to a terminal end of the seal supporting lip. The glass installation slot begins at the terminal end of the seal supporting lip and ends proximate the second side of the window opening. The bracket is removably attached to the panel filling the glass installation slot. The bracket has a lip extension aligned with the seal supporting lip extending from the terminal end of the seal supporting lip to the second side of the window opening.