Vehicle Wireless Charging Foreign Object Detection

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Solution Overview

Problem

Wireless charging systems for electric and hybrid vehicles face safety concerns due to foreign objects, such as metallic objects, entering the charging field, which can absorb energy and cause damage before the system detects and shuts off, potentially leading to safety issues.

Innovation Solution

The implementation of a vehicle-mounted system with Bluetooth antennas and a processor that detects the location of objects within the charging field, using signal strength analysis to determine the presence of objects and preemptively disable the wireless charging operation to prevent energy transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If wireless charging is enabled without object detection, then charging speed and convenience are improved, but safety deteriorates due to foreign objects absorbing energy and causing damage

Engineering Contradiction:
Improvecharging speedVSAvoidforeign object damage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system performs object detection using Bluetooth antennas before initiating wireless charging. By detecting the presence of foreign objects in advance and preventing charging from starting, the system avoids energy transfer to foreign objects while maintaining charging convenience when the area is clear.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Bluetooth antennas serve as an intermediary detection mechanism between the charging field and foreign objects. The antennas detect objects through Bluetooth signal interaction before energy transfer occurs, providing early warning capability without interfering with the normal charging process.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If object detection is implemented using Bluetooth antennas, then safety is improved by detecting foreign objects, but device complexity increases due to additional sensors and processing requirements

Engineering Contradiction:
ImprovesafetyVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system reuses existing Bluetooth antennas already present in modern vehicles for their primary communication function also serves as foreign object detection. This multi-functional approach enables safety detection without adding dedicated sensor hardware, reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The Bluetooth system serves itself by using its own communication signals for dual purposes: vehicle-to-device communication and foreign object detection. The same antenna and signal processing infrastructure handles both functions, eliminating the need for separate detection systems.

Inventive Principle:
Principle #25Self-service

3Use of energy by moving object

If the charging field is activated, then energy transfer efficiency is improved, but harmful effects increase when foreign objects are present and absorb energy

Engineering Contradiction:
Improveenergy transfer efficiencyVSAvoidenergy absorption by foreign objects
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The system applies preliminary anti-action by detecting foreign objects through Bluetooth signal analysis before activating the charging field. When objects are detected, the system prevents charging activation, thereby counteracting potential harmful energy absorption before it can occur.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

Object detection is performed as a preliminary action before charging field activation. The system evaluates Bluetooth signal characteristics to identify foreign objects, and only permits charging when no objects are detected, ensuring safe energy transfer conditions are established first.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively prevents damage to foreign objects by accurately detecting their presence within the charging field and proactively disabling the charging process, enhancing safety and preventing energy absorption by unwanted objects.

Implementation Method 1

using signal strength analysis to determine the presence of objects

Methodology Applied
Scientific EffectSignal strength analysis:

Implementation Method 2

The power may then be wirelessly transmitted to the vehicle battery in order to charge it

Methodology Applied
Scientific EffectWireless charging: Electromagnetic Induction

Data Source

PatentUS11173798B2Systems and methods for vehicle wireless charging
Publication Date: 2021.11.16 FORD GLOBAL TECH LLC
  • US11173798B2 patent drawing
  • US11173798B2 patent drawing
  • US11173798B2 patent drawing

AI summary

Method and apparatus are disclosed for preventing damage to an object within a charging field of a wireless vehicle battery charger. An example vehicle includes a wireless vehicle battery charger having a charging field, a plurality of Bluetooth antennas, and a processor. The processor is configured to identify a location of an object using one or more of the plurality of Bluetooth antennas, and, responsive to determining that the object is within the charging field, disable the wireless vehicle battery charger.