Vehicular Battery External Power Transfer via DC-DC Isolation

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Solution Overview

Problem

Standard hybrid vehicles lack a means for external energy transfer and monitoring of electrical energy generated during operation, which complicates charging auxiliary batteries and powering external devices without interfering with the vehicle's electronic control unit.

Innovation Solution

A vehicular battery system that includes a high-voltage battery, a quick disconnect, a fuse, a diode, an intelligent charge controller, and a DC-AC inverter, allowing for safe and efficient transfer of energy to an auxiliary battery, which can power external devices without communicating with the vehicle's ECU, and is remotely controlled through a user interface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If an external battery is connected to an electrically-driven vehicle to store generated electrical energy, then energy storage capability is improved, but the connection may interfere with the vehicle's electronic control unit and affect vehicle operation

Engineering Contradiction:
Improveelectrical energy storage capacityVSAvoidvehicle ECU operation stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A DC-DC converter is introduced as an intermediary device between the external battery and the vehicle's electrical system. The converter isolates the external battery connection from the vehicle's ECU and electrical architecture, allowing energy transfer while preventing interference with vehicle control systems. The converter acts as a buffer that manages current flow and electrical signals separately from the vehicle's native control networks.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If standard hybrid vehicles are used without external connection means, then vehicle simplicity is maintained, but external energy transfer and auxiliary battery charging are not possible

Engineering Contradiction:
Improveexternal energy transfer capabilityVSAvoidvehicle system structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The external battery system is designed as a separate, modular unit that can be independently connected to or disconnected from the vehicle. The DC-DC converter and external battery form an independent subsystem that interfaces with the vehicle through dedicated connection points, allowing the vehicle's core systems to remain unchanged while adding external energy storage capability.

Inventive Principle:
Principle #1Segmentation

3Reliability

If external battery connection is made without quick disconnect mechanism, then connection reliability is improved, but connection and disconnection time and complexity increase

Engineering Contradiction:
Improveexternal battery connection stabilityVSAvoidbattery connection/disconnection time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The quick disconnect mechanism is pre-configured with alignment features, interlocking components, and built-in electrical contacts that automatically engage when connected. The connection design includes pre-positioned terminals and guide structures that ensure proper alignment and secure attachment in a single motion, eliminating the need for manual wiring or complex fastening procedures.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables seamless energy transfer from a hybrid vehicle to an auxiliary battery, allowing for efficient charging and powering of external devices without affecting the vehicle's operation, with remote control capabilities for user convenience and safety.

Implementation Method 1

a diode, an intelligent charge controller

Methodology Applied
Scientific EffectDiode: Diode

Implementation Method 2

a DC-AC inverter

Methodology Applied
Scientific EffectDC-AC inversion:

Data Source

PatentUS11642965B2System and method of powering an external device with a vehicular battery system
Publication Date: 2023.05.09 JOHNSON KEITH
  • US11642965B2 patent drawing
  • US11642965B2 patent drawing
  • US11642965B2 patent drawing

AI summary

A system and a method of powering an external device with a vehicular battery system allow a user to charge electrically-powered devices with the electrical power source of his or her vehicle. The system includes an electrically-driven vehicle which includes a high-voltage battery. The system further includes a power modifier, an auxiliary battery, at least one external device, at least one on/off relay, and a user controller. The power modifier modifies the high-voltage DC drawn from the high-voltage battery to safely charge the auxiliary battery. The auxiliary battery stores electrical power. The external device may be any electrically-powered device. The on/off relay allows a user to turn the system on or off when desired. The user controller is communicably coupled to the on/off relay through a relay wireless communication module. The user controller allows a user to remotely operate the on/off relay and, thus, remotely turn the system on or off.