Vehicular Circuit Body with Distributed Control Boxes
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Solution Overview
Problem
The complexity of vehicle wire harnesses increases with the number of electric components, leading to a cumbersome structure, difficulty in adding new wires, and increased manufacturing costs due to the need for customized components for various vehicle models and optional accessories.
Innovation Solution
A vehicular circuit body with a trunk line formed of conductors like flat conductors, round bar conductors, and stranded wires, distributed control boxes, and an earth line, allowing for easy addition of new wires and reduction in weight and size, with a branching structure that can accommodate different vehicle models and accessories.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a wire harness with a complex shape is formed by combining trunk line, sub-wire harness, and optional sub-wire harness to connect various electric components, then connection to various electric components disposed at various locations can be performed, but the structure becomes complicated and the number of bundled electric wires increases leading to increased weight
Solution Approach 1:
The wire harness is divided into a trunk line portion and multiple branch line portions. The trunk line contains a bundle of electric wires that are commonly used across different vehicle models, while each branch line contains electric wires specific to particular vehicle models or optional components. This segmentation allows the heavy trunk line to be standardized and reused, while only lighter, model-specific branch lines need to be customized and added.
Solution Approach 2:
The trunk line is designed with a universal configuration that can serve multiple vehicle models and configurations. The same trunk line with its bundle of electric wires can be used across different vehicle models by simply adding or removing specific branch lines, making the core structure universal and adaptable rather than requiring complete customization for each model.
2Power
If the diameter of each electric wire or the number of electric wires increases due to an increase in the number of electric components mounted on a vehicle, then power supply and signal transmission capabilities are improved, but the size of the entire wire harness increases
Solution Approach 1:
The wire harness is divided into a trunk line portion and multiple branch line portions. The trunk line contains a bundle of electric wires that are commonly used across different vehicle models, while each branch line contains electric wires specific to particular vehicle models or optional components. This segmentation allows the heavy trunk line to be standardized and reused, while only lighter, model-specific branch lines need to be customized and added.
3Shape
If almost all of electric wires are collected at a trunk line portion of the wire harness, then routing organization is improved, but the number of bundled electric wires increases leading to increased weight
Solution Approach 1:
The wire harness is divided into a trunk line portion and multiple branch line portions. The trunk line contains a bundle of electric wires that are commonly used across different vehicle models, while each branch line contains electric wires specific to particular vehicle models or optional components. This segmentation allows the heavy trunk line to be standardized and reused, while only lighter, model-specific branch lines need to be customized and added.
4Adaptability or versatility
If a wire harness has a complex structure or shape, then connection to various electric components is achieved, but it becomes very difficult to add other electric wires to the existing wire harness in the future
Solution Approach 1:
The wire harness is divided into a trunk line portion and multiple branch line portions. The trunk line contains a bundle of electric wires that are commonly used across different vehicle models, while each branch line contains electric wires specific to particular vehicle models or optional components. This segmentation allows the heavy trunk line to be standardized and reused, while only lighter, model-specific branch lines need to be customized and added.
Solution Approach 2:
The wire harness structure is designed to be dynamically adaptable. New electric wires can be easily added by simply adding new branch lines to the existing trunk line, without requiring restructuring of the entire harness. This dynamic design allows the system to evolve and accommodate new components as they are added to vehicle models.
5Adaptability or versatility
If the types and the number of components of wire harness to be manufactured increase due to a difference between vehicle models mounted with a wire harness or increases in types of optional electric components mounted on a vehicle, then customization for specific models is improved, but component cost or manufacturing cost increases
Solution Approach 1:
The wire harness is divided into a trunk line portion and multiple branch line portions. The trunk line contains a bundle of electric wires that are commonly used across different vehicle models, while each branch line contains electric wires specific to particular vehicle models or optional components. This segmentation allows the heavy trunk line to be standardized and reused, while only lighter, model-specific branch lines need to be customized and added.
Solution Approach 2:
The trunk line is designed with a universal configuration that can serve multiple vehicle models and configurations. The same trunk line with its bundle of electric wires can be used across different vehicle models by simply adding or removing specific branch lines, making the core structure universal and adaptable rather than requiring complete customization for each model.
Data Source
AI summary
A vehicular circuit body includes: a trunk line that includes a power source line having a predetermined current capacity and a communication line having a predetermined communication capacity, and that is routed in a vehicle body; a branch line that is connected to an accessory; and a plurality of control boxes that are disposed in a distribution manner along the trunk line, each having a control unit that distributes at least one of power from the power source line, supplied to the trunk line, and a signal from the communication line, to the branch line connected to the trunk line. The trunk line is formed of a routing material having at least one kind of conductor among a flat conductor, a round bar conductor, and a stranded wire.


