Vehicular Lamp Reflector Segmentation for Wide Daytime Running Light

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Solution Overview

Problem

Existing vehicular lamps do not effectively emit light over a wide range in the second lighting mode due to limited light distribution patterns, particularly in the daytime running lamp lighting mode, where the first reflector does not utilize its full potential for light emission.

Innovation Solution

The vehicular lamp is designed with a reflector that includes first and second reflective surfaces, where the light from the first light emitting element is incident only on the first reflective surface, and the light from the second light emitting element is incident on both reflective surfaces, allowing for distinct light distribution patterns in each mode, thereby enabling the reflector to emit light over a wider range in the second lighting mode.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single reflector is used to reflect light from multiple light emitting elements, then the device complexity is reduced, but the light distribution pattern cannot be optimized for different lighting modes

Engineering Contradiction:
Improvenumber of reflectorsVSAvoidlight distribution pattern
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The reflector is divided into multiple reflective surfaces (first reflective surface and second reflective surface), each optimized for specific lighting modes. This segmentation allows different light distribution patterns while using a single integrated reflector component.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the reflector have different reflective properties tailored to specific functions. The first reflective surface is optimized for high beam mode while the second reflective surface is optimized for daytime running lamp mode, allowing each region to perform its specialized function.

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If the first reflector is formed of a light-transmitting material with light transmitting regions, then light can pass through to create illumination patterns, but the reflector cannot emit light over a wide range in the second lighting mode

Engineering Contradiction:
Improvelight transmissionVSAvoidlight emission range
Core Design Contradiction:
Illumination intensityVSArea of stationary object

Solution Approach 1:

The solution moves from relying solely on light transmission through the reflector to utilizing light reflection from multiple surfaces. By incorporating a second reflective surface that reflects light in different directions, the system achieves wide-range light emission without depending on light transmission through the first reflector.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Quantity of substance

If light from the first light emitting element is incident on both reflective surfaces, then more light can be distributed, but the light distribution pattern cannot be optimized for high beam mode

Engineering Contradiction:
Improvetotal light distributionVSAvoidlight distribution pattern precision
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent extracts the high beam light distribution function to be handled exclusively by the first reflective surface, which receives light only from the first light emitting element. This separation ensures that the high beam pattern is not contaminated by light from the second reflective surface, maintaining pattern precision.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for efficient formation of both high beam and daytime running lamp light distribution patterns, ensuring the lamp is visible from outside during daylight and reducing the number of components by mounting light emitting elements on a common substrate, while also allowing for brighter light emission in the second lighting mode without additional members.

Implementation Method 1

a reflector that reflects and controls light emitted from first and second light emitting elements

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS10215357B2Vehicular lamp
Publication Date: 2019.02.26 KOITO MFG CO LTD
  • US10215357B2 patent drawing
  • US10215357B2 patent drawing
  • US10215357B2 patent drawing

AI summary

Provided is a lamp unit including a reflector that reflects and controls light emitted from first and second light emitting elements. The reflector includes first and second reflective surfaces. In addition, the light emitted from the first light emitting element in a headlamp lighting mode (a first lighting mode) is incident on the first reflective surface and not on the second reflective surface, and the light emitted from the second light emitting element in a daytime running lamp lighting mode (a second lighting mode) is incident on the first and second reflective surfaces.