Vehicular Lamp Refractive Surface Tolerates Optical Misalignment

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Solution Overview

Problem

Conventional vehicular lamps with separate primary and secondary condensing optical systems suffer from positional deviations, leading to deteriorated appearance when light beams are outputted through a narrow emission surface, especially as the gap becomes narrower.

Innovation Solution

A vehicular lamp design featuring a first condensing optical system that condenses light beams, which are then refracted by an incident portion of a second condensing optical system with a refractive surface, ensuring the light beams are outputted within a condensing range even with positional deviations within a set tolerance, using a refractive surface that can be convex or inclined, and a diffusing portion to control light distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If separate primary and secondary condensing optical systems are used, then the lamp can achieve light condensation and line-shaped projection, but positional deviations occur between the optical systems leading to deteriorated appearance

Engineering Contradiction:
Improveline-shaped light projectionVSAvoidpositional relationship between optical systems
Core Design Contradiction:
ShapeVSManufacturing precision

Solution Approach 1:

The patent combines the primary condensing optical system and secondary condensing optical system into a single integrated optical system. This merging eliminates the positional deviation issues that occur between separate components, while maintaining the light condensation and line-shaped projection capabilities. The integrated design ensures that the condensing points of light beams from multiple light sources align properly with the emission surface gap.

Inventive Principle:
Principle #5Merging (Combining)

2Length of moving object

If the emission surface gap is made narrower, then the line-shaped projection becomes more refined, but positional deviations cause more remarkable appearance deterioration

Engineering Contradiction:
Improveemission surface gap widthVSAvoidappearance quality
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

By integrating the optical systems, the patent enables the use of narrower emission surface gaps without suffering from positional deviation issues. The unified optical system ensures consistent light condensation and proper alignment of condensing points, allowing the gap to be made narrower for refined line-shaped projection while maintaining appearance quality.

Inventive Principle:
Principle #5Merging (Combining)

3Quantity of substance

If multiple light sources are arranged side by side, then the lamp can produce bundled light beams for line-shaped projection, but positional deviations cause misalignment of condensing points

Engineering Contradiction:
Improvenumber of light sourcesVSAvoidalignment of condensing points
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent integrates the optical systems to handle multiple light sources arranged side by side. The unified optical system ensures that bundled light beams from multiple sources are properly condensed and aligned, with condensing points falling within the appropriate ranges on the emission surface, eliminating misalignment issues that occur with separate systems.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design maintains a good appearance by ensuring the light beams are uniformly projected in a line shape from a narrow emission surface, even with positional deviations between the optical systems, enhancing the lamp's aesthetic and functional performance.

Implementation Method 1

the incident portion has a refractive surface configured to refract the respective bundles of light beams condensed by the first condensing optical system in a direction in which the respective bundles of light beams are condensed

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS10823364B2Vehicular lamp
Publication Date: 2020.11.03 STANLEY ELECTRIC CO LTD
  • US10823364B2 patent drawing
  • US10823364B2 patent drawing
  • US10823364B2 patent drawing

AI summary

A vehicular lamp includes: light sources; a first condensing optical system that condenses light beams from the light sources; and a second condensing optical system including an incident portion into which the condensed light beams by the first condensing optical system are incident, and an emission portion through which the incident light beams are outputted forward and which has a line-shaped emission surface. The incident portion has a refractive surface that refracts the light beams condensed by the first condensing optical system in a direction in which the light beams are condensed, and the refractive surface refracts the light beams so that condensing points of the light beams condensed by the first condensing optical system fall within a condensing range in which the light beams are outputted from the emission surface even when there is a positional deviation between the first and second condensing optical systems within a set tolerance.