Vehicular Lighting Device Abnormality Detection

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Solution Overview

Problem

The existing vehicle lighting devices using laser diodes and phosphors face issues with detecting abnormalities, such as phosphor cracks or dislocation, which can result in direct emission of coherent excitation light, posing safety hazards, and current detection methods suffer from noise-related precision degradation due to long wire connections between photosensors and lighting circuits.

Innovation Solution

A vehicle lighting device equipped with a dual photosensor system and current/voltage conversion circuits that differentiate between excitation and fluorescent light, allowing for abnormality detection through voltage ratio analysis, and includes noise-resistant design features like offset voltage adjustment and operational amplifiers to enhance detection precision.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single photosensor is used to detect light intensity for abnormality detection, then the detection system is simple, but noise-related precision degradation occurs due to long wire connections

Engineering Contradiction:
Improvedetection system complexityVSAvoidabnormality detection precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The single photosensor is divided into two separate photosensors with different spectral sensitivity characteristics. The first photosensor detects excitation light intensity while the second detects fluorescent light intensity. This segmentation allows independent optimization of each sensor's function and eliminates the need for long wire connections, thereby reducing noise while maintaining system simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediary detection mechanism using two photosensors with different spectral responses. By measuring both excitation light and fluorescent light intensities separately and comparing their ratio, the system creates an intermediate measurement approach that is more resistant to noise from long wire connections compared to direct single-sensor intensity measurement.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Illumination intensity

If phosphor is used to convert laser diode light, then white light with broad spectrum is generated, but abnormality detection becomes difficult when phosphor cracks or dislocates

Engineering Contradiction:
Improveoutput light spectrum qualityVSAvoidabnormality detection reliability
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The system implements feedback by continuously monitoring the intensity ratio between excitation light (detected by first photosensor) and fluorescent light (detected by second photosensor). Under normal conditions, this ratio remains within a predetermined range. When phosphor abnormalities occur, the ratio deviates from this range, providing immediate feedback for abnormality detection and ensuring reliable operation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent utilizes color (wavelength) differentiation by employing two photosensors with different spectral sensitivity characteristics. One sensor is sensitive to the blue/violet region (excitation light) while the other is sensitive to the yellow/green region (fluorescent light). This color-based detection method enables reliable abnormality detection by comparing the intensity relationship between different wavelength regions, maintaining reliability even when phosphor conditions change.

Inventive Principle:
Principle #32Color changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively detects abnormalities in the phosphor and itself, improving safety by preventing direct coherent light emission and reducing noise-related errors, ensuring reliable operation across varying light intensities and power supply conditions.

Implementation Method 1

The laser diode 12 generates blue excitation light 20 instead of ultraviolet light. The excitation light 20 is focused on the phosphor 14 by means of the optical system 16. Upon reception of the blue excitation light 20, the phosphor 14 generates fluorescent light 22 having a spectral distribution over a wavelength region including wavelengths (green to red) that are longer than the excitation light 20.

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Implementation Method 2

a first photosensor structured to be sensitive to a first wavelength and to be substantially insensitive to a second wavelength, and to receive a part of the output light so as to generate a first current that corresponds to an amount of received light; a second photosensor structured to be sensitive to the second wavelength, to be substantially insensitive to the first wavelength, and to receive a part of the output light so as to generate a second current that corresponds to an amount of received light

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Data Source

PatentUS10391936B2Vehicular lighting device
Publication Date: 2019.08.27 KOITO MFG CO LTD
  • US10391936B2 patent drawing
  • US10391936B2 patent drawing
  • US10391936B2 patent drawing

AI summary

A first photosensor is sensitive to the wavelength of excitation light, insensitive to the wavelength of fluorescent light, and receives a portion of the output light to generate a first current corresponding to the amount of light received. A second photosensor is sensitive to the fluorescent light wavelength, insensitive to excitation light wavelength, and receives a portion of the output light to generate a second current corresponding to the received light amount. A first current/voltage conversion circuit outputs a first detection voltage corresponding to the voltage drop across a first resistor. A second current/voltage conversion circuit outputs a second detection voltage corresponding to the voltage drop across a second resistor. If (i) a relation between the magnitudes of the first detection voltage and the second detection voltage has reversed, or (ii) if the first detection voltage deviates from a normal voltage range, a judgment unit asserts an abnormality detection signal.