Vehicular Thermal Management Selective Heat Transfer Circulation

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Solution Overview

Problem

Conventional thermal management systems for vehicles lack flexibility in temperature adjustment for components like batteries, vehicle compartments, and reduction gear mechanisms, as they cannot directly switch and circulate coolants between these systems, limiting effective heat exchange and temperature control.

Innovation Solution

A thermal management system that includes a radiator, flow path groups, coolers, heaters, and pumps to switch and circulate heat transfer media between devices, allowing for selective circulation through bypass paths and interrupting heat exchange with outside air, enabling flexible temperature adjustment and efficient heat management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the battery, vehicle compartment, and reduction gear mechanism are connected to the first circulation circuit only, then heat exchange between these devices is enabled, but flexibility in temperature adjustment is limited

Engineering Contradiction:
Improveflexibility in temperature adjustmentVSAvoidcirculation circuit configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The circulation system is divided into two independent circulation circuits (first and second circuits), each capable of independently circulating heat transfer media. This segmentation allows different devices to be selectively connected to different circuits, enabling flexible temperature adjustment for the battery, vehicle compartment, and reduction gear mechanism without requiring complex reconfiguration of a single circuit system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The heat transfer media circulation devices are designed to be switchable between the first and second circulation circuits. The same heat transfer media can serve multiple functions by circulating through different circuits depending on the thermal management needs of various devices, thereby improving adaptability without proportionally increasing system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If the second circulation circuit constantly allows coolant to pass through the exterior heat exchanger, then heat exchange with outside air is consistent, but heat exchange between multiple devices is ineffective

Engineering Contradiction:
Improveheat exchange efficiencyVSAvoidheat exchange flexibility
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The circulation path of heat transfer media in the second circulation circuit is made dynamic and switchable. Instead of constantly passing through the exterior heat exchanger, the heat transfer media can be directed to different paths including heat exchange with multiple devices (battery, vehicle compartment, reduction gear mechanism). This dynamic switching enables effective heat exchange between multiple devices while maintaining the capability for external heat dissipation when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The second circulation circuit acts as an intermediary system that can mediate heat exchange between multiple devices and the external environment. By controlling the circulation paths, heat can be transferred between devices through this intermediate circuit, improving overall heat exchange efficiency and flexibility.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system enhances the flexibility and efficiency of temperature control for vehicle components by allowing selective circulation and bypassing of heat transfer media, improving the management of heat exchange and reducing energy consumption.

Implementation Method 1

a radiator that exchanges heat between a heat transfer medium and outside air

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

a cooler that cools the heat transfer medium

Methodology Applied
Scientific EffectCooling: Cooling

Implementation Method 3

a heater that heats the heat transfer medium

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS9561704B2Vehicular thermal management system including selective heat transfer medium circulation
Publication Date: 2017.02.07 DENSO CORP
  • US9561704B2 patent drawing
  • US9561704B2 patent drawing
  • US9561704B2 patent drawing

AI summary

First circulation portions switch a flow of a heat transfer medium such that one of the heat transfer media for two systems selectively circulates through a radiator flow path or a first bypass flow path. Second circulation portions switch the flow of the heat transfer medium such that the heat transfer media for the two systems selectively circulate with respect to a second flow path group. The first circulation portions and the second circulation portions are adapted to switch the flow of the heat transfer medium so as to form a first circulation circuit for allowing the heat transfer medium to circulate among a first flow path group, the second flow path group, and a first pump, as well as a second circulation circuit for allowing the heat transfer medium to circulate among the first flow path group, the second flow path group, and a second pump.