Vehicular UV Light Layout With Side-by-Side Fan Cooling

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Solution Overview

Problem

Existing light emitting devices for vehicles, particularly those emitting deep ultraviolet light, face challenges in reducing their projection dimension when mounted on a ceiling, which requires additional vehicle space and poses a risk of head injury to passengers. Additionally, these devices need improved cooling efficiency due to the high energy output of deep ultraviolet light.

Innovation Solution

The proposed light emitting device features a housing with a box shape, including a cooling fan device in one section and a light emitter in another. The light emitter is arranged next to the cooling fan device and includes a board member with angled LED boards that increase the irradiated area while maintaining a thin profile. This configuration enhances cooling efficiency by stabilizing air flow and effectively discharging heated air.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the light emitter and cooling fan are disposed to overlap each other with heat storage therebetween, then cooling function is provided, but the projection dimension increases

Engineering Contradiction:
Improvecooling functionVSAvoidprojection dimension
Core Design Contradiction:
TemperatureVSLength of stationary object

Solution Approach 1:

The patent transitions from a vertical stacking arrangement (overlap in one dimension) to a lateral arrangement where the light emitter and cooling fan are positioned side-by-side. This dimensional change allows the cooling fan to be disposed laterally along the mount surface rather than vertically above or below the light emitter, thereby reducing the projection dimension while maintaining the cooling function through proper air flow path design.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-affected harmful factors

If deep ultraviolet light is used for virus removal, then virus removal effect is improved, but cooling efficiency deteriorates due to higher energy output

Engineering Contradiction:
Improvevirus removal effectVSAvoidcooling efficiency
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The patent employs a cooling fan device with an air intake hole and air discharge hole to create a forced convection air flow system. The air flow path is designed to efficiently remove heat generated by the deep ultraviolet light emitter, using pneumatic principles to circulate air through the housing and across the light emitter, thereby improving cooling efficiency despite the high energy output of deep UV light.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves a thinner profile for the light emitting device, reducing the risk of head injury and accommodating smaller vehicle spaces. The improved cooling efficiency ensures effective heat management, maintaining the high energy output of deep ultraviolet light while preventing overheating.

Implementation Method 1

a cooling fan device (30) arranged in the rear section (R2)

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

a first deep ultraviolet light emitting element (421) mounted on the lower surface (411L) of the first board (411)

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Implementation Method 3

The first board (411) and the second board (412) are arranged next to each other in a right-left direction (an X-axis direction)

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS12240378B2Light emitting device
Publication Date: 2025.03.04 TOYOTA BOSHOKU KK
  • US12240378B2 patent drawing
  • US12240378B2 patent drawing
  • US12240378B2 patent drawing

AI summary

A light emitting device to be mounted on a mount surface of a vehicular compartment includes a housing including a first section having an air intake hole and a second section having an air discharge hole, a cooling fan device arranged in the first section, and a light emitter arranged in the second section. The housing further includes a discharge cavity having the discharge hole. The light emitter and the cooling fan device are arranged in a first arrangement direction laterally along the mount surface. The light emitter includes a board member and a light emitting element. The board member has a first surface that is opposite the mount surface and a second surface that is an opposite surface of the first surface and on which the light emitting element is mounted. The first surface of the board member is defined as a portion of the discharge cavity.