Vending machine refrigeration module

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Solution Overview

Problem

Vending machine refrigeration modules operate in a fixed-speed full-speed mode, leading to inefficient temperature regulation and high energy waste due to non-automatic adjustment of compressor and fan speeds.

Innovation Solution

A vending machine refrigeration module with a controller that adjusts the motor speed of the compressor and fan speeds of the condenser and evaporator based on temperature differences detected by a temperature sensor, allowing for automatic and efficient operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If fixed-speed full-speed operation mode is used, then the refrigeration system can maintain stable operation, but the energy utilization rate is low and energy waste occurs

Engineering Contradiction:
Improvestable operationVSAvoidenergy utilization rate
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent applies variable frequency technology to transform the fixed-speed compressor and fan into dynamically adjustable components. The controller receives temperature feedback from sensors and automatically adjusts the motor speeds of the compressor, condenser fan, and evaporator fan according to actual refrigeration needs, thereby improving energy utilization while maintaining stable operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements a closed-loop control system where temperature sensors continuously monitor the refrigeration compartment temperature and feed back to the controller. The controller compares the detected temperature with the set temperature and adjusts the compressor and fan speeds accordingly, achieving both stable operation and energy efficiency through automatic feedback regulation.

Inventive Principle:
Principle #23Feedback

2Device complexity

If fixed-speed full-speed operation mode is used, then the system structure is simple, but automatic temperature regulation cannot be achieved

Engineering Contradiction:
Improvesystem structureVSAvoidautomatic temperature regulation
Core Design Contradiction:
Device complexityVSExtent of automation

Solution Approach 1:

The patent enables the refrigeration system to automatically regulate its own operation through the controller that receives temperature feedback and autonomously adjusts the compressor and fan speeds without manual intervention. The system serves itself by automatically maintaining the set temperature through variable frequency control based on real-time temperature conditions.

Inventive Principle:
Principle #25Self-service

3Device complexity

If fixed-speed full-speed operation mode is used, then the control system is simple, but temperature regulation efficiency is poor

Engineering Contradiction:
Improvecontrol systemVSAvoidtemperature regulation efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent transforms the static control system into a dynamic one by implementing variable frequency control. The controller adjusts the motor speeds of the compressor and fans based on real-time temperature feedback, enabling efficient and responsive temperature regulation while maintaining manageable system complexity through automated control algorithms.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces energy consumption by avoiding full-speed operation and improving energy utilization rates by dynamically adjusting the compressor and fan speeds according to temperature requirements.

Implementation Method 1

a temperature sensor configured to feed back a detected temperature value to the controller

Methodology Applied
Scientific EffectTemperature sensing: Thermistor

Implementation Method 2

a compressor and a condenser operatively coupled to one another

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 3

a compressor and a condenser operatively coupled to one another

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 4

the vending machine refrigeration module comprises an evaporator

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS11435136B2Vending machine refrigeration module
Publication Date: 2022.09.06 ICE QUBE INC
  • US11435136B2 patent drawing
  • US11435136B2 patent drawing
  • US11435136B2 patent drawing

AI summary

The invention belongs to the technical field of vending machines and provides a vending machine refrigeration module, including a compressor, an evaporator, a condenser controller and a temperature sensor. The temperature sensor feeds back a detected temperature value to the controller. The detected temperature value is compared with a set temperature value to automatically adjust the motor speed of the compressor, the fan speed of the evaporator, and the fan speed of the condenser. The refrigeration module provided by the invention can automatically adjust the rotation speed of the compressor motor, the evaporator fan and the condenser fan according to the temperature detected by the temperature sensor, thereby avoiding full speed operation and reducing energy consumption and avoiding energy waste, improving energy efficiency.